manure compost turner

Fully Hydraulic Manure Compost Turner – Industrial-Grade Fermentation Equipment

With over 20 years of experience in frontline fertilizer manufacturing, Henan Yuxing Intelligent Equipment offers the YXYYFD-5000 completely hydraulic manure compost turner. The Dongfeng Cummins 264kW engine and Linde/Liyuan hydraulic pumps in this industrial-grade equipment provide exceptional torque and dependability in continuous organic waste fermentation. With a maximum width of 5 meters and a height of 2 meters, it can process 1800-2500m³ per hour. This device operates reliably in high-moisture settings up to 70% with a maximum cross-sectional area of 5.8㎡ and hydraulic drive control. All units pass Chinese quality supervision bureau testing and meet CE and ISO requirements with Yuxing's 7x24 lifetime technical support.

How It Works

Understanding how your product works increases fermentation efficiency and lowers production costs.

A completely hydraulic system powers the YXYYFD-5000's revolving drum with rotary tiller blades or blade plates. The drum turns with high torque, lifting and flipping organic material while the machine advances along the fermentation groove at hydraulic speeds. This breaks up compacted areas, delivers oxygen deep into the pile, and evens out windrow temperature.

The method aerobicizes anaerobic areas. This change increases microbial activity and core temperatures to 55-65°C, essential for disease removal and weed seed destruction. Even with heavier clumps or uneven moisture distribution, the hydraulic travel control adjusts speed based on material density to provide uniform turning.

The machine cycles everyday with a longitudinal turning distance of 1-3 meters per pass. Frequent aeration reduces fermentation from 90 days (natural breakdown) to 15-30 days, greatly increasing output. The integrated liquid spraying system adjusts moisture while turning to maintain the appropriate 50-60% range for microbiological effectiveness.

Core Technical Advantages

Equipment that can handle continuous industrial loads is needed. The YXYYFD-5000 tackles livestock waste management's hardest problems.

Hydraulic Power System Excellence

Linde/Liyuan hydraulic pumps and TLM drum motors produce constant torque under load. The arrangement eliminates stopping in high-resistance materials, ensuring peak production hours are unbroken.

Strong Construction

An ultrasonic integrity inspection-tested frame made of Q345B manganese steel alloy and welded chassis resists manure processing's corrosive ammonia and sulfur solution. Steel rails with rubber blocks reduce ground compaction and improve grip on uneven fermenting grounds.

Smart Controls

The modified cab has vehicle-mounted air conditioning and a ≤2.2m clear door height for clear visibility. Hydraulic controls allow accurate trip adjustments, and the WU160X100 oil filter protects the system from dust and moisture.

Handling Capability

With a capacity of 2500m³/h and a maximum particle size of 250mm, this manure compost turner handles various feedstocks, including cow manure, poultry waste, and straw bedding, without pre-screening.

Technical Specifications

Application Scenarios

Different production environments require tailored solutions. The YXYYFD-5000 adapts to your specific operational context.

Large-Scale Livestock Farms

For intensive cattle, pig, and poultry operations generating 50+ tons of daily waste, this machine handles on-site conversion into bedding or fertilizer. Its 2.1m track size navigates rugged outdoor windrow sites, while the 264kW engine provides the power needed for high-ground-clearance operation over uneven terrain.

Commercial Organic Fertilizer Plants

Industrial producers requiring continuous high-volume throughput integrate this groove-type turner into automated production lines. The 1800-2500m³/h capacity ensures consistent nutrient stability (NPK balance) across batches, meeting quality certification standards for bagged fertilizer products.

Municipal Bio-Waste Treatment Facilities

When manure is co-composted with food scraps, green waste, or municipal sludge, the heavy-duty rotor handles varying bulk densities. The machine maintains sustained thermophilic temperatures essential for complete pathogen kill-off, addressing regulatory requirements for public health safety.

Quality Assurance & Customization

Yuxing's two-decade manufacturing heritage means your equipment undergoes rigorous quality control before shipment.

Comprehensive Inspection Protocol

Every unit passes rotor dynamic balance testing to prevent vibration-induced failures at high RPMs. Welding integrity receives ultrasonic verification, ensuring resistance to corrosive environments. Hydraulic systems undergo pressure retention testing, while blade hardness (HRC) meets wear-resistance benchmarks. Load-bearing field tests in actual high-moisture windrows confirm motor performance under peak resistance.

Global Customization Capability (OEM/ODM)

We adapt voltage standards, integrate Siemens or Schneider components, and provide multi-language HMI interfaces for international projects. CE certification compliance ensures regulatory acceptance across 50+ export markets. Blade configurations adjust to your specific material type—rotary tiller blades for fibrous straw mixtures, blade plates for pure manure streams.

Logistics Expertise

With proven experience in 40GP container optimization and oversized equipment shipping via open-top containers, we reduce your landed costs through modular disassembly and customized transport solutions.

Why Choose Yuxing?

Your investment requires a partner with proven capability beyond equipment supply.

Integrated Turnkey Solutions

Beyond the turner, we provide complete organic fertilizer production lines—crushers, mixers, granulators, dryers, and packaging systems. Our partnership with Shandong Baolai Lailai Group adds microbial agent technology and fermentation process optimization, delivering a one-stop solution from raw waste to bagged product.

Rapid Delivery & Service

Standard equipment ships immediately from stock. Custom configurations deliver within 15-20 days. Our 7x24 technical team offers remote video guidance, on-site installation support, operator training, and lifetime spare parts consultation—ensuring your plant maintains peak output without extended downtime.

Proven Global Track Record

Operating in 50+ countries, we understand diverse regulations and climate challenges. Whether you face freezing winters requiring hydraulic pre-heating systems or tropical high-humidity conditions demanding corrosion-resistant coatings, our solutions reflect real-world operational experience.

FAQ

Q: How do I choose between a windrow-type and a groove-type product?

A: Windrow types offer mobility for open-air sites, while groove types suit space-constrained, high-automation facilities requiring deeper fermentation depths and higher throughput consistency.

Q: What is the optimal moisture content for operation?

A: Maintain 50-60% moisture. Higher levels cause anaerobic clumping and odor issues, while lower moisture prevents the microbial heat generation necessary for effective composting.

Q: How often should turning blades be replaced?

A: Depending on abrasiveness, alloy blades typically require inspection every 500-800 operating hours. We provide wear-part assessments during routine maintenance visits.

Q: Can the machine operate in freezing conditions?

A: Yes. Specialized winter kits include hydraulic oil pre-heating systems and high-torque rotors designed to break through frozen surface crusts without damaging components.

Q: Does the machine help control odors?

A: Absolutely. By maintaining aerobic conditions through frequent turning, it prevents H2S and ammonia formation, significantly reducing your facility's odor footprint and environmental compliance risks.

Contact Us

Ready to transform your organic waste management with manure compost turner? Let Yuxing deliver the solution your operation demands.

• Request Production Line Solution

• Request Plant Layout

• Download Catalog

• Get Turnkey Quotation

Email us at yuxing@hnyxmachinery.com today for expert consultation.