manure turner

Fully Hydraulic Manure Turner for Industrial Composting | YXYYFD-3000

Yuxing's YXYYFD-3000 completely hydraulic manure turner is designed for large-scale composting and organic waste processing. A powerful 110kW engine and superior hydraulic drive technology allow this machine to tackle pile widths up to 3.0m and heights up to 1.5m with remarkable stability. The theoretical processing capacity of 1000-1200m³/h is suited for industrial fertilizer factories and animal waste treatment facilities. The device effectively smashes, aerates, and combines organic materials with 24 fixed and 8 rake blades on a 0.92m drum. Steel tracks with rubber blocks give excellent grip on rough terrain, and the air-conditioned cab keeps operators cool during long runs.

How a Manure Turner Works?

A product accelerates aerobic decomposition by mechanical aeration and material redistribution. The spinning drum with wear-resistant blades lifts and tumbles debris as the machine goes around the compost pile.

This breaks up compacted areas and oxygenates anaerobic regions. Turning concurrently smashes 250mm particles, producing homogeneous texture for microbial colonization. The pile maintains ideal pathogen elimination temperatures between 55-65°C by redistributing decomposition heat.

The hydraulic control system precisely adjusts drum speed and penetration depth. Operators can handle fresh 60%-moisture manure or partly composted material with more care. The steel tracks uniformly distribute the machine's weight, reducing ground compaction and stabilizing slopes up to 15 degrees.

Natural moisture evaporation as churned material encounters air reduces water content to 30–35% for final compost. This continuous cycle turns raw cattle manure into stabilized organic fertilizer in 15-20 days, vs 90+ days with static piles.

Technical Specifications

Key Advantages for Your Operation

Superior Hydraulic Performance

Full hydraulic drive delivers stronger torque compared to mechanical transmission systems. You'll experience smoother startup under heavy loads and precise speed control during variable-density material processing. The system prevents sudden stops that damage equipment or leave piles improperly aerated.

Built for Continuous Heavy-Duty Use

Q345 steel drum cutters with wear-resistant welding overlay withstand the abrasive action of manure mixed with bedding materials. Steel plate frame construction and reinforced track design ensure structural integrity during years of daily operation. The enclosed hydraulic components resist corrosion from ammonia-rich compost environments.

Operator-Focused Design

The air-conditioned cab protects workers from dust, odor, and temperature extremes during 8-12 hour shifts. Intuitive hydraulic controls allow operators with minimal training to achieve consistent results. Wide cab visibility reduces accidents when working near facility structures or other equipment.

Exceptional Ground Adaptability

Rubber-block steel tracks provide flotation on soft, moisture-saturated ground where wheeled machines would sink. The 2.1m track width distributes weight effectively, allowing operation immediately after rain events without delaying fermentation schedules. This design minimizes surface preparation costs at new composting sites.

Applications Across Waste Management Sectors

Concentrated animal feeding systems process thousands of tons of cow, swine, and poultry dung monthly. While satisfying environmental discharge criteria, the high-capacity system handles continuous waste creation.

Municipal Biosolids Treatment: Make compost from wastewater treatment sludge and wood chips or agricultural leftovers. The strong drum breaks up sludge clumps and evenly distributes bulking additives.

Industrial organic fertilizer production: This manure turner ensures batch quality for commercial fertilizer makers. Precise temperature and moisture control enable worldwide organic certification.

Agriculture Waste Remediation: Turn agricultural leftovers, damaged silage, and animal carcasses into soil amendments. Unprocessed cornstalks and straw bales fit the 250mm particle size limit.

Why Choose Yuxing's Solution

After 20 years in the fertilizer equipment market, Yuxing has installed composting systems in over 50 countries. Experience from hundreds of installations helps our engineers improve equipment reliability.

Beyond equipment delivery, we offer turnkey support. The investment comprises factory layout planning tailored for your site's logistics, installation supervision by expert specialists, and hands-on operator training for maintenance. For urgent help, our 24/7 technical response team offers remote diagnostics via video consultation.

The CE and ISO-certified YXYYFD-3000 meets worldwide safety and quality requirements. We tailor voltage settings, control system languages, and component brands to regional needs. Standard equipment delivers in 3-5 days, bespoke items in 15-20.

Our relationship with worldwide microbial technology leader Shandong Baolai Lailai Group benefits you. This cooperation delivers specific fermentation inoculants and process optimization advice to speed composting and enhance nutrient retention.

FAQ

Q1: What moisture level works best for this product?

A: Operate between 50-60% moisture content. The aeration process gradually reduces this to under 30% as composting progresses. Materials above 65% may stick to drum components.

Q2: How do I maintain the turning blades?

A: Inspect wear-resistant coating every 800 operating hours. Replace blades when coating thickness reduces below 3mm. Yuxing supplies replacement blades with installation templates for quick changeover.

Q3: Can this machine handle frozen manure in winter?

A: Yes. The 110kW engine and hydraulic torque break through surface crusts down to -15°C ambient temperature. Pre-mixing frozen material with dry bedding improves results.

Q4: What's the expected lifespan of hydraulic components?

A: Liyuan hydraulic pumps typically run 8,000-10,000 hours before major service when you maintain proper fluid levels and filtration. We stock all hydraulic parts for same-week shipping.

Q5: How does this compare to groove-type composting systems?

A: Self-propelled turners like the YXYYFD-3000 offer greater flexibility for expanding operations or processing multiple material types simultaneously. You're not locked into fixed infrastructure. Groove systems suit permanent high-volume single-feedstock facilities.

Contact Us

Ready to upgrade your composting efficiency with manure turner? Our team ​​​​​​​will assess your waste volume, site conditions, and production goals to recommend the optimal configuration.

• Request Production Line Solution – Get full system design from waste reception to finished product packaging

• Request Plant Layout – Receive CAD drawings optimized for your facility dimensions

• Download Catalog – Access complete specifications for our full equipment range

• Get Turnkey Quotation – Receive detailed pricing including delivery and commissioning

Reach us at yuxing@hnyxmachinery.com to start your project consultation today.