fertilizer manufacturing equipment

Fully Hydraulic Compost Turner for Professional Fertilizer Manufacturing

Yuxing's YXYYFD-3500 fully hydraulic compost turner represents over 20 years of fertilizer manufacturing equipment engineering excellence. This industrial-grade machine delivers a theoretical maximum processing capacity of 1500m³/h with a maximum pile width of 3.6m and height of 1.8m. Equipped with 6 hydraulic cylinders and Linde hydraulic pumps, it handles cross-sectional areas up to 3.2㎡ with 360° in-place turning capability.

The excavator-grade steel track system and hardened alloy drum cutters (≥HRC55) ensure reliable continuous operation. Standard features include an engineering-series cab with air conditioning, roof warning lights, and dual hydraulic/electrical control systems—designed specifically for heavy-duty organic waste fermentation in modern fertilizer plants.

How the Fully Hydraulic Compost Turner Works?

The turning process begins when the operator positions the machine at the windrow head using the variable-speed travel system (0-20m/min). The 0.95m diameter drum, fitted with over 28 fixed blades and 4 rake blades, penetrates up to 1.8m pile height through full hydraulic drive.

As the drum rotates, hardened alloy cutters break material particles up to 250mm while lifting and tumbling the compost. This action introduces oxygen deep into the pile core, accelerating aerobic fermentation and temperature distribution.

The high-low speed gear system adjusts torque automatically based on material density. Six hydraulic cylinders provide independent control for lifting, turning, and forward motion.

The longitudinal turning distance of 3.0m ensures complete material mixing in each pass. Operators monitor performance through the protected cab while the system processes windrows continuously across 3.5m clear door widths.

Technical Specifications

Why Choose Yuxing's Hydraulic Compost Turner?

Full Hydraulic Drive Delivers Superior Reliability

Unlike mechanical chain systems, our Linde hydraulic pump configuration provides smoother torque distribution and reduces wear points. This translates to 30% lower maintenance frequency in continuous fermentation operations.

Proven Track System for Harsh Environments

The excavator-grade steel track handles uneven ground, wet surfaces, and outdoor temperature extremes from -20°C to 45°C. Your operators can work year-round without weather-related downtime.

360° Turning Maximizes Space Efficiency

In-place rotation allows operation in compact warehouses or covered fermentation halls. You can process more material per square meter compared to fixed-width turners that require wide turning radios.

Hardened Cutters Process Difficult Materials

When your feedstock contains woody crop residues, animal bedding, or semi-composted chunks, the HRC55+ blades maintain sharp edges for months. This equipment handles real-world organics—not just ideal test materials.

Operator Comfort Increases Productivity

The climate-controlled cab with panoramic visibility reduces fatigue during 8-hour shifts. Your team can monitor material consistency and adjust speed settings without exposure to dust or odors.

Fast Customization for Global Standards

We adapt voltage configurations (220V/380V/440V), install CE-compliant safety guards, and integrate Siemens PLCs for European markets—all within 15-20 day lead times. Your project stays on schedule regardless of regional requirements.

Application Scenarios for Industrial Composting

Large-Scale Organic Fertilizer Plants

Process 50-100 tons daily of livestock manure, mushroom substrate, or agricultural residues. The 1500m³/h capacity supports continuous windrow management across multiple fermentation zones in your facility.

Municipal Sludge Treatment Facilities

Turn dewatered biosolids mixed with bulking agents to achieve pathogen reduction standards. The robust hydraulic system handles the high moisture content and sticky consistency typical of wastewater treatment byproducts.

Agro-Industrial Waste Conversion

Transform palm oil mill effluent solids, sugarcane bagasse, or food processing waste into certified organic amendments. Our clients in Southeast Asia use this model for year-round tropical composting operations.

Bio-Organic NPK Production Lines

Integrate the turner into complete fertilizer manufacturing equipment systems where fermented organics are blended with mineral nutrients. The consistent particle size output (post-turning) feeds directly into crushing and granulation stages.

Contract Composting Operations

Serve multiple waste generators with flexible batch processing. The 0-20m/min variable speed lets you adjust cycle times based on material type—faster for mature compost refinement, slower for fresh feedstock initiation.

Quality Control and Certification Commitment

Every YXYYFD-3500 undergoes dynamic balance testing on the drum assembly to eliminate vibration at maximum RPM. We perform load simulation with 3.2㎡ compacted material to verify hydraulic cylinder synchronization and motor torque reserves.

Non-destructive weld inspections on the mainframe ensure structural integrity under continuous torsional stress. Material verification confirms that blade substrates meet HRC55 hardness specifications before surface treatment.

All units ship with ISO 9001 manufacturing documentation and CE certification for European Union compliance. Our quality supervision bureau testing certificates accompany each machine, proving regulatory conformance in China's agricultural machinery subsidy program.

You receive factory acceptance test reports showing actual travel speed calibration, turning radius measurements, and hydraulic pressure readings at operating temperature. This data serves as your baseline for field commissioning and warranty claims.

Comprehensive After-Sales and Technical Support

Pre-Installation Planning

Our engineers review your site layout and recommend fermentation hall dimensions, drainage slopes, and material flow patterns. You receive CAD drawings showing optimal windrow spacing for the 3.6m working width.

Remote Commissioning Assistance

We provide video-guided installation support covering track alignment, hydraulic hose routing, and electrical panel setup. Your local contractors complete mechanical assembly while our team verifies each step remotely.

Operator Training Programs

Bilingual manuals (with your preferred language) cover daily operation, routine lubrication schedules, and troubleshooting decision trees. We conduct virtual training sessions demonstrating startup sequences and emergency stop procedures.

Lifetime Spare Parts Access

Wear components—blades, hydraulic seals, track shoes—ship globally within 72 hours. We maintain inventory for discontinued models, ensuring your product remains operational for 15+ years.

24/7 Technical Hotline

When production issues arise, our response team diagnoses problems via phone, video call, or remote PLC access (where installed). You get solutions in hours, not days—critical during peak composting seasons.

Capacity Upgrade Consultation

As your throughput grows, we evaluate options for drum motor upgrades, blade configuration changes, or integration with automated windrow forming systems. Your initial investment scales with business expansion.

FAQ

Q: Can this turner handle materials with high moisture content?

A: Yes, the hydraulic drive maintains consistent torque even when processing fresh manure at 60-70% moisture. The rake blade design prevents material buildup on the drum surface.

Q: What's the minimum ceiling height required for indoor operation?

A: You need 2.0m clear height when the lifting cylinders are fully extended, plus 0.5m safety margin—total 2.5m minimum. Most modern fermentation buildings meet this easily.

Q: How do you prevent corrosion in high-ammonia composting environments?

A: All exposed steel surfaces receive zinc-rich epoxy primer and polyurethane topcoat. Hydraulic cylinders use stainless steel rods, and electrical components are IP65-rated sealed enclosures.

Q: Can the machine operate on slopes or uneven ground?

A: The track system handles gradients up to 15° and compensates for 10cm ground irregularities. However, we recommend leveling the work area to within 5° for optimal turning quality.

Q: What's the typical lifespan before major overhaul?

A: With proper maintenance—weekly greasing, monthly hydraulic oil checks, annual blade replacement—expect 8-10 years before needing track replacement or hydraulic pump rebuild. The mainframe lasts 15+ years.

Contact Us

Ready to upgrade your organic waste processing capacity with fertilizer manufacturing equipment? Our team will help you select the right configuration and plan your fermentation system layout.

• Request Production Line Solution – Get customized equipment combinations

• Request Plant Layout – Receive CAD drawings for your site

• Download Catalog – Access full specifications and case studies

• Get Turnkey Quotation – Pricing for complete installation

Reach our engineering team at yuxing@hnyxmachinery.com today.