wheel compost turner

YXFD-2400 Wheel Compost Turner: Industrial-Grade Crawler Solution for High-Volume Organic Waste Processing

The YXFD-2400 wheel compost turner, a powerful crawler composter for large-scale windrow fermentation, is made by Henan Yuxing Intelligent Equipment. With over 20 years of experience, our fertilizer gear can process 500-800m³/h and handle pile widths up to 2400mm and heights up to 1000mm. This 680mm drum machine has optimized blades, 6 forward and 2 reverse gears, and 0-15m/min variable working rates thanks to a 66kW diesel engine (88HP). Crawler design permits mobility across outdoor windrows, and durable structure can handle material particle sizes up to 250mm, making it ideal for animal dung, agricultural waste; and municipal sludge composting.

Why Choose the YXFD-2400 Wheel Compost Turner?

Composting requires dependability, efficiency, and performance. The YXFD-2400 model addresses your daily difficulties.

Optimize Throughput

With regular mixing and aeration, process 500-800 cubic meters per hour. This capability lets you manage high quantities without bottlenecks, decreasing operating cycle time.

Built for Tough Conditions

On rough terrain, our crawler chassis is stable. The equipment maintains traction and balance whether windrowing outdoors or switching locations.

Cut Energy Costs

Power-to-performance is ideal with the 66kW diesel engine. Our mechanical transmission technology uses less energy than hydraulic-driven alternatives while retaining strong torque for deep material penetration.

Manage Speed Flexibly

Adjust travel and working speeds to 0-20 and 15m/min, respectively. This versatility helps you tailor machine performance to material density, moisture, and fermentation stage.

Built to Last

All components can survive active composting's high humidity and corrosion. Service intervals are extended by the 680mm drum's strengthened blades against abrasive organic compounds.

How the YXFD-2400 Wheel Compost Turner Works?

Understanding operating mechanics improves fermentation and equipment life.

Step 1: Material Preparation

Create 2.4-by-1-meter windrow stacks of organic garbage. Minimal pre-processing is needed because the machine accepts 250mm particles.

Step 2: Crawler Positioning

Use the easy gear system to drive the device to the windrow start. Even in close rows, the 6 forward and 2 reverse gears provide accurate maneuvering.

Step 3: Drum Engagement

Specially engineered blades lift, mix, and fling debris backward as the 680mm revolving drum falls into the pile. Adding oxygen deep into the composting material accelerates aerobic fermentation.

Step 4: Continuous Processing

At your set operating speed (0-15m/min), the machine turns 1000-2000mm longitudinally every pass. The efficient mixing motion dissolves clumps and efficiently distributes moisture.

Step 5: Finish Cycle

Reposition the turner for the next row or repeat after processing the windrow length. Turning every 2-3 days increases decomposition and prevents anaerobic zones.

This produces homogenous compost with enhanced aeration, faster temperature rise, and decreased fermentation time—often by 30% depending on ingredients and process circumstances.

Technical Specifications

Key Features and Benefits

High-Efficiency Blade Design

Optimized blade geometry in the 680mm drum mixes thick materials well. This design eliminates dead zones and ensures pile oxygenation.

Strong Crawler Chassis

Wheeled machines struggle on soft or uneven ground, whereas crawlers distribute weight uniformly. Work safely on outdoor composting sites without ground preparation.

Easy Operation

The simple gear system requires little instruction. Machine control may be learned in hours, decreasing downtime and increasing production.

Few Maintenance Needed

More sophisticated hydraulic systems require more regular maintenance than mechanical transmission components. Replacement parts are plentiful and inspection periods are prolonged.

Multi-material adaptable

The composter performs well with chicken manure, cow dung, mushroom substrate, and green garbage.

Small Footprint

Despite its processing capacity, the machine (2600mm × 3400mm × 2700mm) fits in facilities with limited space or conventional door clearances.

Applications Across Industries 

Livestock Farming Operations

Daily manure production is huge on poultry, swine, and cow farms. Our wheel compost turner turns garbage into organic fertilizer, lowering disposal expenses and increasing revenue.

Agricultural Cooperatives

Make high-quality compost from agricultural wastes, straw, and plant debris for soil amendment. The machine's capacity matches current cooperative farms.

Public Composting Facilities

Effectively manage municipal green trash, kitchen leftovers, and yard trimmings. The high throughput satisfies urban trash processing center needs.

Plants that make organic fertilizer

Fully integrate the turner into commercial organic fertilizer production facilities. Consistent mixing provides market-standard product quality.

Management of Biogas Plant Waste

Make stable, odor-free compost from anaerobic digestion digestate. The machine's high-moisture handling makes it excellent for this purpose.

Why Yuxing Stands Behind Every Machine ?

Two Decades of Proven Expertise

Since specialising in fertilizer equipment, we've serviced thousands of clients in over 50 nations. Every design and quality improvement draws on this expertise.

Complete Technical Support

Our staff offers lifelong installation, operating, troubleshooting, and replacement parts advice. 24/7 support is available.

Rapid Delivery

Available standard equipment delivers promptly. Custom configurations are supplied in 15-20 days, reducing project time.

Worldwide Logistics

Complex international shipping preparations include container optimization, large equipment carriage, and customs documentation. Your equipment comes securely and on time.

Integrating Solutions

Additionally, we develop whole manufacturing lines including crushers, mixers, granulators, dryers, and packaging systems. Turnkey solutions integrate effortlessly.

Certification, compliance

All items undergo thorough Chinese technical and quality supervision testing. Compost turners with agricultural machinery subsidy criteria are officially recognized for quality and performance.

FAQ

Q: What maintenance does the YXFD-2400 require?

A: Inspect blade wear weekly and check all mechanical connections monthly. Lubricate drive components according to the maintenance schedule. Most operators perform routine maintenance in under 2 hours per month.

Q: Can this machine handle wet materials?

A: Yes, the drum design prevents material from sticking and clogging. However, for optimal performance, maintain moisture content between 50-65%. Excessively wet materials should be mixed with dry bulking agents.

Q: How does the crawler system perform on slopes?

A: The machine operates safely on gentle slopes up to 10 degrees. For steeper terrain, we recommend leveling the working area to ensure stable operation and consistent mixing quality.

Q: What is the typical lifespan of wearing parts?

A: Blade edges typically last 12-18 months under normal conditions. Lifespan varies based on material abrasiveness and operating hours. We maintain spare parts inventory for rapid replacement.

Q: Is operator training included?

Absolutely. We provide comprehensive operation training via video guidance, user manuals, and direct technical support. For large projects, on-site training can be arranged.

Q: How do I calculate the right capacity for my operation?

A: Consider your daily waste volume, desired fermentation cycle length, and available working hours. Our technical team provides free consultation to help you select the optimal model and configuration for your specific requirements.

Contact Us

Ready to transform your organic waste management? Let's discuss how the YXFD-2400 wheel compost turner fits into your operation.

We offer:

• Request Production Line Solution

• Request Plant Layout

• Download Catalog

• Get Turnkey Quotation

Reach our team directly: yuxing@hnyxmachinery.com