manure compost machine

Manure Compost Machine: Industrial-Grade One-Machine Multi-Trough Solution

Over 20 years of composting innovation have gone into Yuxing's YXFP-5000 manure compost machine, designed for big livestock farms and commercial fertilizer facilities. The one-machine compost turner can handle up to 200m³/h at a 5-meter center-to-center width, with adjustable turning heights from 0.8 to 1.2 meters.

Dual 18.5kW main motors with cycloidal pinwheel reducers and eight 290mm cast steel travel wheels enable 1-10m/min variable travel speeds. Its hydraulic lifting mechanism and integrated transfer vehicle allow smooth multi-trough operation—one machine servicing numerous fermentation channels—reducing capital expenditure by 40% and optimizing site usage. All CE- and ISO-certified equipment pass provincial agricultural machinery evaluation and quality supervision testing.

How It Works: Thermophilic Aerobic Fermentation Process

Your product composts at thermophilic 55-70°C using sophisticated aerobic decomposition techniques.

The dual-motor driving system lifts and tumbles raw manure mixed with straw or sawdust on the spiral-bladed rotating shaft. This mechanical movement evenly distributes oxygen throughout the material bulk, preventing odor-causing anaerobic pockets and sluggish decomposition.

Metabolic heat from microbial colonies burning organic carbon raises pile temperatures to pathogen-killing levels. Using real-time moisture and temperature sensors, operators may modify aeration intensity with changeable travel speed and turning frequency. By 7-12 days, moisture content declines from 65-75% to below 30%, creating stable, humified compost that fulfills international N-P-K organic fertilizer criteria.

During inter-trough transfers, the hydraulic lifting system elevates the turning mechanism and the electric transfer car pushes the unit along tracks to the next fermentation channel. You may run one machine over 3-6 ditches, reducing equipment costs and manpower.

Technical Specifications

Key Advantages for Your Composting Operation

Maximize Land and Capital Efficiency

This one-machine multi-trough design reduces unnecessary equipment. One high-capacity turner handles numerous fermentation trenches sequentially, boosting ROI and simplifying maintenance.

Strong construction for continuous use

Under large loads, dual 18.5kW motors with cycloidal reducers provide steady torque. Even in 24/7 production, eight cast steel travel wheels properly distribute weight, minimizing track deterioration. The 20A chain and sprocket transmission can handle harsh manure without replacing.

Accurate Process Control

Adjustable travel speed (1-10m/min) and hydraulic height control adjust oxygen delivery by material type and fermentation stage. If you're running a tiny pilot line or a fully automated commercial business, manual and remote control offer versatility.

Quick customization and delivery

Stocked standard units ship instantly. We produce custom setups for voltage standards, Siemens/Schneider PLC systems, or CE compliance in 15-20 days. Zero delays in important project schedules with our 20-year supply chain maturity.

Global Logistics Expertise

We optimise 40GP container loading, handle open-top shipping for large components, and disassemble non-standard equipment modularly. Your manure compost machine arrives safely in sub-zero or high-altitude settings.

Industrial Applications Across Complex Environments

Large-scale CAFOs

This turner handles high-ammonia waste in real time for thousands of hogs or poultry daily. It reduces lagoon overflow, satisfies nitrogen management requirements, and turns liability into organic fertilizer revenues.

Industrial Organic Fertilizer Gardens

The main pre-processing machine in your manufacturing line stabilizes and deodorizes raw materials before pelletizing or granulating. Maintaining feedstock quality minimizes downstream equipment wear and enhances product homogeneity.

Municipal Biosolids and Food Waste Facilities

Urban organic waste streams must be stabilized quickly to avoid leaching and odor issues. The machine's high-speed aeration and multi-trough capability manage complicated municipal inputs in tight spaces and under strict regulations.

Poor Climate Performance

Our solutions work well in sub-zero and high-altitude low-oxygen conditions. While the machine is uninsulated, composting's thermophilic metabolic heat maintains the 55°C pathogen-killing threshold. In harsh temperatures, PLC controllers and auxiliary heating systems work together.

Quality Control and Material Standards

Every unit undergoes rigorous inspection before shipment:

• Weld Integrity Testing: Ultrasonic examination ensures zero leachate leakage from structural joints.
• Corrosion Resistance: All wetted components use epoxy-coated carbon steel or optional 304 stainless steel, passing salt spray tests for 1000+ hours.
• Dynamic Balance Verification: Turning shafts are precision-balanced to eliminate vibration under full load, preventing premature bearing failure.
• Aeration Uniformity Checks: We map oxygen distribution across the material mass to confirm zero anaerobic zones.
• PLC Stress Testing: Control systems endure power fluctuation scenarios, ensuring continuous data logging and temperature maintenance per ISO 9001 standards.

This quality assurance process guarantees long-term stable operation in the most demanding industrial environments.

Comprehensive Turnkey Support

Pre-Installation Engineering

We provide factory layout design, fermentation trench specifications, and process flow optimization tailored to your raw material characteristics and target output.

On-Site Commissioning

Our technicians conduct installation, hydraulic system calibration, and PLC parameter setup. We train your operators on manual and remote control procedures, maintenance schedules, and troubleshooting protocols.

Lifetime Technical Assistance

Access 7×24 remote video guidance for operational adjustments, spare parts consultation, and production capacity upgrades. Whether you need to scale from 3 to 6 trenches or integrate automated moisture sensors, our engineering team supports you throughout your plant's lifecycle.

Microbial Agent Integration

Through our technical partnership with Shandong Baolai Lailai Group—a global leader in microbial innovation—we supply specialized fermentation agents that accelerate humification and improve nutrient retention (N-P-K) in your final compost product.

FAQ

Q: What is the ideal moisture content for raw manure entering the machine?

A: Adjust input moisture to 55-65% using bulking agents like straw or sawdust. This range supports optimal aerobic microbial activity and prevents material clumping on the turning blades.

Q: How does the system handle extreme winter temperatures?

A: The thermophilic composting process generates sufficient metabolic heat to maintain 55°C core temperatures. For severe cold climates, optional auxiliary heating systems integrate with the PLC to ensure continuous pathogen kill.

Q: Is an external deodorization system necessary?

A: While optimized aeration minimizes odor, most industrial applications connect exhaust to a biofilter or water scrubber to ensure 100% compliance with air quality regulations in populated areas.

Q: What is the average power consumption per ton of finished compost?

A: Modern high-efficiency units consume 15-25 kWh per ton, depending on moisture reduction requirements and agitation frequency. Variable-speed motors reduce energy use during low-intensity phases.

Q: Can the machine process different types of manure simultaneously?

A: Yes, provided the C:N ratio remains balanced between 25:1 and 30:1. Mix poultry, swine, or cattle waste with appropriate carbon sources to maintain peak microbial efficiency.

Contact Us

Ready to transform organic waste into profit with manure compost machine? Our engineering team will design the optimal composting system for your capacity and site conditions.

• Request Production Line Solution: Tailored process flow for your raw materials
• Request Plant Layout: Space-optimized fermentation trench configurations
• Download Catalog: Full equipment specifications and case studies
• Get Turnkey Quotation: Complete pricing including installation and training

Email us at yuxing@hnyxmachinery.com today—let's build your efficient, compliant, and profitable composting operation together.