manure composting machine

Manure Composting Machine: Industrial Organic Waste Solution

Over 20 years of fertilizer equipment innovation went into Yuxing's manure composting machine YXFP-4000. With just 18.5kW×2 main motor power, this one-machine whole-trough compost turner produces ≥200m³/h for numerous fermentation troughs. The 4000mm center-to-center width accommodates turning heights from 0.8 to 1.2 meters, and customizable travel rates (1-10m/min) optimize processing cycles. Its hydraulic lifting, multi-trough transfer function, and manual and remote control modes decrease equipment investment by 40% over single-trough systems. Our integrated transfer vehicle and cable reel provide efficient conversion of large-scale animal manure into premium organic fertilizer across your operation.

How It Works?

Your manure composting machine uses mechanical and biological processes. Cycloidal pinwheel reducers drive both ends of the spinning shaft from dual 18.5kW motors, guaranteeing equal agitation across the 4-meter span.

The machine moves steadily along preset fermentation trenches on eight cast steel wheels (290mm diameter) while spinning blades lift and tumble material. Oxygen is introduced deep into the compost pile, maintaining 55-70°C thermophilic temperatures.

Blade height adjusts automatically for material settling with hydraulic lifting. After one trough cycles, the transfer vehicle moves the unit to the next fermentation lane in minutes.

PLC monitoring measures core temperature, oxygen, and moisture in real time. The speed-regulating motor (2.2kW) prevents anaerobic pockets and maximizes throughput by adjusting travel velocity according on material density.

Technical Specifications

Key Advantages Over Conventional Systems

Compared to fixed turners, your single investment serves 6-10 fermentation lanes, saving capital. Up to 60% more site usage with mobility.

Strong Construction: Eight 290mm cast steel wheels equally distribute load, reducing track damage in rainy circumstances. Dual cycloidal reducers deliver 98% transmission efficiency with low maintenance.

Hydraulic height adjustment handles material volume fluctuations during the 21-30 day fermentation cycle. Adjustable travel speed optimizes oxygen distribution independent of source material moisture (55-70%).

Climate-Proven Reliability: We have 20 years of sub-zero and high-altitude field expertise. The machine keeps going when composting fails.

Intelligent Operation: One operator may remotely operate several facility components. PLC integration schedules turning cycles around biological activity peaks.

Applications Across Industries

Process daily outputs from 50,000+ bird poultry farms or 10,000-head swine operations. High-ammonia trash may be turned into profitable bagged fertilizer while fulfilling environmental standards.

Manage mixed biosolids and food waste in space-constrained urban facilities. In peri-urban areas, negative pressure prevents odor complaints.

Main fermentation unit before granulation lines for commercial fertilizer production. Provide consistent feedstock to decrease downstream machine wear and increase pellet uniformity.

Rapid transfer cars let agricultural cooperatives share one unit across numerous farms. Maintain batch traceability while reducing agricultural investment.

Quality Assurance Framework

Every unit undergoes dynamic balance testing on the stirring shaft to eliminate vibration-induced fatigue. Hydraulic systems face 1.5x rated pressure tests to guarantee lifting mechanism reliability over 10,000+ cycles.

Salt spray testing verifies corrosion resistance on all treated surfaces, critical for acidic fermentation environments. Thermal imaging confirms insulation integrity where temperature differentials exceed 50°C.

Airflow efficiency analysis prevents anaerobic pockets by measuring oxygen penetration at multiple depths. Our CE and ISO certifications demonstrate compliance with international safety and environmental standards.

Provincial agricultural machinery appraisal stations grant subsidy qualification, validating performance claims through independent field trials. Thousands of domestic installations provide continuous feedback for design optimization.

Complete Solution Integration

Yuxing provides turnkey project support beyond equipment supply. Our technical partnership with Shandong Baolai Lailai Group (a listed global leader in microbial innovation) delivers customized fermentation agents that accelerate decomposition by 30%.

Factory planning services optimize trough layout for your available land, maximizing throughput per square meter. We customize voltage configurations (220V-480V), integrate Siemens or Schneider components per your preference, and adapt HMI interfaces to multiple languages.

Installation teams complete commissioning within 5-7 days, training your operators on maintenance schedules and troubleshooting protocols. Remote video support resolves 95% of technical queries without site visits.

Spare parts inventory in your region ensures 48-hour delivery of wear components. Lifetime technical consultation covers capacity upgrades, process optimization, and regulatory compliance as your operation scales.

FAQ

Q: What raw material moisture content works best?

A: Between 55% and 65%. If manure exceeds 70% moisture, mix in sawdust or straw at 1:3 ratio to improve porosity and prevent compaction.

Q: Can the machine operate in freezing climates?

A: Yes. Optional double-layer polyurethane insulation and auxiliary heating maintain 55°C+ core temperatures regardless of external conditions down to -20°C.

Q: How often do blades require replacement?

A: High-manganese steel blades last 2-3 years processing standard livestock manure. Rocky or abrasive materials may reduce lifespan to 18 months. Bolt-on design allows field replacement in under 2 hours.

Q: Is constant supervision necessary?

A: No. The PLC system automates turning schedules based on real-time sensor data. Cloud monitoring alerts you to parameter deviations via mobile app.

Q: How is odor controlled during processing?

A: The system operates under slight negative pressure, channeling exhaust through biological deodorization towers that neutralize 92% of ammonia and hydrogen sulfide before atmospheric release.

Contact Us

Ready to transform your organic waste management with manure composting machine? Our engineering team will design a custom solution matching your production goals.

• Request Production Line Solution – Complete system design for your capacity requirements
• Request Plant Layout – Optimized trough configuration for your available space
• Download Catalog – Full technical specifications and case studies
• Get Turnkey Quotation – All-inclusive pricing from equipment to commissioning

Email us at yuxing@hnyxmachinery.com to start your project consultation today.