compost turning equipment

One-Machine Whole-Trough Compost Turning Equipment - YXFP-3000 

YXFP-3000 compost turning equipment from Yuxing has a one-machine-multiple-trough design for corporate efficiency. Over 20 years of fertilizer industry experience, we designed this model to process ≥200m³/h at 3000mm turning width and configurable 0.8-1.2m heights.

Dual 15kW motors drive cycloidal pinwheel reducers to alter travel speeds from 1-10m/min. Eight 290mm cast steel wheels provide stability, and the hydraulic lifting system and transfer vehicle enable multi-trough changeover. Compared to dedicated single-trough systems, this structure decreases capital investment by 40% because one turner serves numerous fermentation troughs.

Remote and manual control offer operational flexibility. Our double-row 20A chain transmission delivers torque reliably in high-moisture, caustic composting settings.

How Compost Turning Equipment Works?

Understanding operational mechanics improves fermentation efficiency and equipment life.

Stage 1: Auto-Trough Transfer

The 2.2kW transfer vehicle guides the turner between fermentation troughs using cable reels. This eliminates manual repositioning and allows facility-wide output.

Stage 2: Material Agitation/Aeration

High-manganese steel teeth dig 0.8-1.2m into composting material with dual 15kW motors spinning the shaft. Mechanical action creates air spaces for aerobic microbial activity by breaking up compressed layers. Oxygen infusion speeds decomposition and prevents odor-causing anaerobic zones.

Stage 3: Temperature-moisture optimization

Adjustable travel speeds (1-10m/min) govern trough residence time. For high-moisture materials, slower speeds increase mixing intensity, while quicker passes preserve windrow temperature consistency. Pile heights are automatically adjusted by the hydraulic lifting mechanism.

Stage 4: Pathogen Reduction Compliance

Per EPA regulations, consistent rotating ensures all portions achieve 55°C (131°F) for microbial elimination. Instead of schedules, temperature sensors (optional integration) activate turning cycles.

Technical Specifications

Core Advantages of Yuxing Multi-Trough System

Space & Cost Efficiency

Traditional setups require one turner per trough. Our multi-trough compost turning equipment serves 4-8 troughs sequentially, reducing equipment costs by 40-60% while maintaining identical throughput. Your facility gains 30% more fermentation capacity within the same footprint.

Proven Durability in Harsh Conditions

Cast steel wheels and Q345B-grade structural components withstand corrosive ammonia and hydrogen sulfide exposure common in livestock manure processing. High-torque cycloidal reducers prevent mechanical failure under peak loads when turning dense, 70% moisture content materials.

Operational Flexibility

Speed-regulating travel motors adapt to feedstock variability. Processing chicken manure with high nitrogen content? Increase travel speed to prevent over-mixing. Handling municipal sludge blends? Slow down for thorough integration of bulking agents like sawdust or rice husks.

Rapid Deployment & Scalability

Standard units ship within 15-20 days. Modular design allows phased capacity expansion—add fermentation troughs without purchasing additional turners. We've helped clients scale from 5,000 to 50,000 tons annual output using this approach.

Why Choose Yuxing for Your Composting Project?

Two Decades of Field-Tested Innovation

We pioneered groove-type compost turners in China's organic fertilizer sector. Every design iteration stems from analyzing 50+ international project installations, ensuring solutions work in real-world conditions—not just lab environments.

Turnkey Solutions Beyond Equipment

Your purchase includes factory layout optimization, fermentation process calibration, and operator training. Through our partnership with Shandong Baolai Lailai Group, we supply matched microbial inoculants that reduce composting time by 20-30%.

Global Compliance Expertise

Exported to 50+ countries, our equipment meets CE certification and adapts to diverse electrical standards (Siemens/Schneider components available). Multi-language HMI interfaces and voltage customization eliminate integration headaches.

Lifetime Technical Commitment

24/7 remote video support resolves issues within hours. Spare parts ship via optimized logistics—40GP containers for standard components, open-top containers for oversized parts. We've maintained 98% customer retention through proactive maintenance scheduling.

Applications Across Industries

Municipal Organic Waste Management

Process food waste, yard trimmings, and biosolids into revenue-generating compost. Our equipment handles moisture fluctuations inherent in MSW streams while maintaining odor control through consistent aeration.

Livestock & Poultry Operations

Convert dairy, swine, or poultry manure into certified organic fertilizer. The turner's corrosion-resistant coating endures high-ammonia barn environments, while adjustable turning depth accommodates straw bedding additions.

Commercial Fertilizer Production

Integrate with automated batching systems for precision nutrient profiling. Clients producing NPK-enhanced organic blends rely on our equipment's consistent mixing to meet agricultural grade standards.

Bioremediation & Land Restoration

Stabilize contaminated soils or industrial sludge through controlled composting. Variable speed control ensures thorough blending of remediation additives like biochar or mineral amendments.

FAQ

Q: How do I determine the right turning width for my facility?

A: Calculate total daily input volume and available trough space. For 50 tons/day, a 3000mm width processes 200m³/h, completing one full turn of a 30-meter trough in under 4 hours. We provide free capacity analysis based on your feedstock composition.

Q: What maintenance schedule ensures maximum uptime?

A: Inspect turning teeth every 500 operating hours—high-silica materials accelerate wear. Lubricate chain drives weekly and verify hydraulic oil viscosity monthly. Our predictive maintenance protocol extends component life by 35%.

Q: Can this system handle seasonal moisture variations?

A: Yes. The 1-10m/min speed range compensates for wet spring materials or dry summer feedstocks. For moisture above 70%, we recommend pre-mixing with bulking agents. Our technical team calibrates settings during commissioning.

Q: How does multi-trough transfer impact production continuity?

A: The 2.2kW transfer car repositions the turner in under 5 minutes. Stagger trough filling schedules so one is always ready for turning, eliminating idle time. Clients report 92% effective equipment utilization rates.

Q: What certifications support export to regulated markets?

A: CE marking for EU compliance, plus ISO9001 quality management documentation. We provide voltage adaptation (220-480V, 50/60Hz) and explosion-proof electrical configurations for regions requiring ATEX standards.

Contact Us

Ready to optimize your composting operation with compost turning equipment? Our engineering team will design a system matching your specific capacity, footprint, and budget requirements.

• Request Production Line Solution – Get integrated equipment recommendations
• Request Plant Layout – Receive CAD-designed facility plans
• Download Catalog – Access full technical specifications
• Get Turnkey Quotation – Obtain detailed project pricing

Email: yuxing@hnyxmachinery.com