Organic Fertilizer Fermentation Tank

Organic Fertilizer Fermentation Tank: Advanced Aerobic Composting Solution

Henan Yuxing Intelligent Equipment Co., Ltd. offers the enterprise-grade vertical aerobic fermentation system YXFJG-70 Organic Fertilizer Fermentation Tank, based on 20 years of industry experience. The enclosed composting system has a 70m³ tank volume, 5-8m³ daily feeding capacity, and produces 2.5-5m³ of finished organic fertilizer every cycle.

Siemens PLC with 10-inch HMI and remote APP control powers the 20kW system, which maintains 60-70°C interior temperatures with 52mm polyurethane insulation. Our product's integrated deodorization tower and 15m chimney cut composting time from 2-3 months to 7-10 days and eliminate emissions. This 52㎡ floor space complete system is suited for animal farms, municipal sludge plants, and agricultural cooperatives seeking fast, clean organic waste conversion.

How It Works: Controlled Aerobic Fermentation Process

Your product has four exact steps. A 4kW hydraulic lifting mechanism moves raw organic waste from the 1.2m³ feeding hopper into the main chamber.

Our 12.5kW blower maintains ideal oxygen levels for microbial activity throughout the thermophilic phase, delivering up to 1000m³/h air volume. Programmed internal agitation shaft rotation ensures consistent heat distribution and prevents dead zones.

When temperature sensors hit 70°C, cooling begins automatically. Even in -20°C weather, polyurethane insulation keeps conditions steady. The 1.0x5m deodorization tower, driven by a 2.2kW fan, neutralizes ammonia and hydrogen sulfide before releasing exhaust gases.

Siemens PLCs track temperature, oxygen saturation, and cycle time. The system finishes when material turns dark brown and internal temperature drops. Your compost has nutrient retention rates over 85% and is ready for bagging or processing.

Technical Specifications

Key Advantages: Why Choose Yuxing Equipment

Rapid Conversion: Traditional composting takes 60-90 days. Commercial fertilizer companies' capital turnover is much improved by your fermentation tank's 7-10-day cycle.

In residential areas, the closed-loop design with integrated deodorization avoids odor complaints. Our method complies tight environmental standards, allowing operation in limited places where open composting is forbidden.

Annual Reliability: High-density insulation keeps inside temperatures 60-70°C regardless of weather. Cold-weather farms process animal waste year-round.

Manual turning work is eliminated by automated feeding, mixing, and discharge. The remote APP control interface lets one operator handle several tanks, decreasing personnel by 70% over windrow composting.

Our engineers customize voltage standards, control components, and capacity combinations to your needs. Schneider or Siemens preferences, multi-language HMI interfaces, and European CE certification are available.

Application Scenarios: Proven Performance Across Industries

Heavy-duty pig and poultry farms generate 10+ tons of manure daily, achieving "zero-discharge" compliance. Processing fertilizer generates revenue instead of disposal costs.

Food waste and sewage sludge are treated in enclosed municipal waste facilities. Deodorization towers limit VOC emission in residential communities, maintaining community relations.

Agricultural cooperatives: High-latitude crop waste and straw processing facilities ferment smoothly at subzero temperatures. Your members get constant organic amendments for soil development.

Commercial Fertilizer Production: Organic fertilizer producers mix mushroom waste, distillery sludge, and animal manure to provide premium branded goods with validated NPK content and pathogen-free certification.

Quality Control: Industry-Leading Standards

Each Organic Fertilizer Fermentation Tank is thoroughly inspected before shipment. Airtightness testing guarantees the system withstands full-load internal pressures without gas leakage or structural deformation.

Temperature sensor calibration ensures ±1°C precision keeping the thermophilic phase at 55°C+ for three days, meeting sanitation standards. We assess ultrasonic thickness on all coated surfaces and evaluate corrosion resistance with accelerated salt spray.

The mechanical agitation shaft tests torque under high-viscosity loads. To keep nitrogen loss from volatilization below 15%, our quality team analyzes output nutrient retention using NPK and C/N ratios.

Every electrical component passes voltage withstand and insulation resistance testing. Siemens PLC logic validation includes emergency shutdown protocol verification and power outage recovery simulation.

Comprehensive Support: Your Partner for Long-Term Success

Yuxing offers 20+ years of field expertise and lifelong technical support to thousands of worldwide clients. Your investment includes factory layout planning, process design advice, and on-site implementation.

Our commissioning engineers teach operators appropriate feeding ratios, moisture correction, and system maintenance. All time zones receive 24-hour remote video help for operational issues.

We dispatch expedited spare parts to 50+ countries from our whole inventory. Your manufacturing line gets priority technical support for capacity optimization, automation improvements, and regulatory compliance.

Customization goes beyond equipment setup. We offer private labeling, voltage adaption, and regional environmental protection system changes for OEM/ODM.

FAQ

Q: How does the tank control odors during processing?

A: The integrated collection hood directs all exhaust gases through our bio-filter deodorization tower, neutralizing ammonia and hydrogen sulfide before atmospheric release. You'll experience zero odor complaints from neighboring properties.

Q: Can it operate in extreme cold climates?

A: Yes. The 52mm polyurethane insulation layer maintains optimal internal temperatures even when external conditions drop below -20°C. Optional auxiliary heating systems are available for Arctic regions.

Q: What moisture content works best?

A: Your raw material should contain 50-65% moisture. Wet waste requires mixing with dry bulking agents like sawdust or straw to achieve ideal consistency for microbial activity.

Q: How much electricity does the system consume?

A: The inverter technology on motors reduces power consumption by running aeration and mixing systems only during programmed intervals. Actual usage averages 20kW during active fermentation phases.

Q; How do I know when fermentation is complete?

A: The PLC monitors temperature curves automatically. When internal temperatures naturally decline after the high-temperature peak and material becomes dark brown with earthy odor, the cycle is finished and ready for discharge.

Contact Us

Ready to transform organic waste into profit with Organic Fertilizer Fermentation Tank? Our engineering team is prepared to design your complete production solution.

• Request Production Line Solution – Custom capacity and process design

• Request Plant Layout – Optimized facility planning for your site

• Download Catalog – Complete equipment specifications and case studies

• Get Turnkey Quotation – Comprehensive pricing including installation

Email us at yuxing@hnyxmachinery.com for immediate consultation.