compost fertilizer making machine

High-Performance Compost Fertilizer Making Machine for Industrial Organic Waste Treatment

With a potential processing capacity of 1000–1200m3/h, Yuxing's YXFD-3000 crawler compost fertilizer making machine offers enterprise-grade composting. This tracked compost turner operates 3000mm-wide, 1500mm-high windrows with a 115kW (156HP) engine. The machine has six forward and two reverse gears and can go 20m/min and work 0-15m/min. Yuxing develops every unit to decrease fermentation cycles by 30% while ensuring pathogen-free, homogenized output with over 20 years of manufacturing experience. The 910mm drum diameter provides extensive aeration and mixing, turning livestock manure, agricultural leftovers, and municipal sludge into nutrient-rich organic fertilizer in 7–15 days instead of three months.

How It Works?

Poultry litter, swine manure, and food scraps should enter the composting windrow at 50-60% moisture. Using its revolving drum with turning teeth, the crawler product crosses the pile and proceeds down the windrow.

Drums lift and tumble material in a controlled cascade as they revolve. This oxygenates the pile core, supporting aerobic thermophilic microorganisms that decompose quickly. Thermal sensors keep inside temperatures between 55°C and 70°C to kill pathogens and eliminate odors.

The VFD lets you modify turning speed and drum rotation according on material and moisture content. The equipment combines the outside cooler zones with the heated inner core in each pass to uniformly heat the windrow cross-section.

Stabilization takes 7–15 days of turning cycles. Compost with less than 20% moisture, a steady carbon-to-nitrogen ratio, and 99% pathogen inactivation is suitable for granulation or field application.

Technical Specifications

Key Applications Across Industries

Large-scale livestock operations: Poultry and swine farms have mountains of wet manure that pose storage and environmental problems. This crawler turner turns hazardous garbage into dry granulated fertilizer and generates cash.

Municipal Organic Waste Facilities: Odor and leachate rules govern urban composting plants. The innovative aeration system and speedy processing reduce pollutants, allowing you to situate plants near residential areas while fulfilling environmental criteria.

Commercial bio-fertilizer production: Automated packing requires constant particle size and moisture content. The machine combines organic bases with functional microorganisms or mineral additions to provide homogeneous output for long-distance transit and retail distribution.

Advanced Engineering Features

Q235B steel and anti-corrosive coatings make the YXFD-3000 suitable for high-ammonia and humid composting. Your maintenance intervals are much longer than carbon steel.

Precision-engineered crawler tracks properly disperse 3200mm machine's weight on soft composting grounds. You may work year-round without concrete pads, even on rainy or rough terrain where wheeled turners bog down.

The 6-forward/2-reverse transmission is very maneuverable in confined windrows. With 20m/min travel speed, your operators swiftly reposition between piles, boosting daily throughput across windrows.

Gritty chicken bedding and fibrous agricultural leftovers don't abrade high-manganese steel turning teeth. These teeth last 2,000–3,000 hours in industrial use, saving consumable costs and downtime.

Performance Benefits You Can Measure

Your fermentation period lowers from 90 days to 7–15 days, increasing cash flow and minimizing windrow storage land. The regulated 55°C–70°C temperature profile kills 99% of pathogens, ensuring your compost fulfills export phytosanitary regulations.

The 2.5⎡ cross-section avoids anaerobic pockets that produce methane and hydrogen sulfide due to uniform oxygen distribution. Your facility odor complaints plummet, protecting neighborhood relations and regulatory status.

With a potential 1000-1200m³/h processing capability, an 8-hour shift can handle 8,000-9,600 cubic meters. That handles the weekly manure from 5,000 laying hens or 1,200 finishing pigs, depending on moisture and bedding ratios.

Energy-efficient VFDs use 2-5 kWh per ton of treated material. A year processing 50,000 tons will cost $7,500-18,750 in power at $0.15/kWh—a fraction of fertilizer sales.

Why Global Customers Choose Yuxing?

Yuxing's 20+ years serving clients across 50+ countries means your compost fertilizer making machine arrives backed by proven international project experience. We adapt voltage standards, integrate Siemens or Schneider components, and provide multi-language PLC interfaces to match your local requirements.

Our ODM/OEM capabilities extend to CE certification compliance, custom branding, and environmental protection system integration. Whether you need a turnkey 10,000-ton-per-year facility or equipment that slots into an existing plant, our engineers design solutions around your specific waste streams and output targets.

Standard units ship immediately from stock. Custom configurations—including capacity scaling, automation level adjustments, or specialized material handling—deliver in just 15-20 days. Our mature supply chain and optimized 40GP container loading reduce your freight costs and project timelines.

You receive lifetime technical support: factory planning and process design, on-site installation and commissioning, operator training, remote video troubleshooting, spare parts supply, and production optimization consultations. Our 24/7 global response team ensures your line stays operational and profitable.

FAQ

Q: What feedstock moisture range works best?

A: Maintain 50-60% moisture for optimal aerobic activity. If your raw manure exceeds 65%, blend in dry bulking agents like sawdust, straw, or shredded cardboard to absorb excess liquid and maintain airflow.

Q: How does the machine handle abrasive materials?

A: The 910mm drum with high-manganese steel teeth processes materials up to 250mm particle size, including woody stems and bedding. For highly abrasive inputs like sand-heavy poultry litter, expect the higher end of the 2,000-3,000 hour replacement cycle.

Q: Can I automate temperature monitoring?

A: Yes. The PLC system accepts multiple thermal sensors along the windrow length. You set target temperature ranges, and the controller logs data, triggers alarms for out-of-range conditions, and can interface with your facility SCADA network.

Q: What training do operators need?

A: Basic training covers startup procedures, parameter monitoring, routine lubrication schedules, and emergency stops. Most operators become proficient within two days. The intuitive controls require no specialized technical background.

Q: Does the unit meet international environmental standards?

A: Our machines comply with CE directives and ISO 9001 quality management. We provide documentation for environmental impact assessments and can customize dust suppression or biofilter integration for stringent local air quality regulations.

Contact Us

Ready to transform your organic waste into profit with compost fertilizer making machine? Our engineering team will design a complete system tailored to your feedstock, capacity, and site conditions.

• Request Production Line Solution – Get a full process flowchart from raw material intake to finished product

• Request Plant Layout – Receive CAD drawings optimized for your available land and workflow

• Download Catalog – Access detailed specifications for our complete equipment range

• Get Turnkey Quotation – Obtain transparent pricing for equipment, installation, and commissioning

Email us today at yuxing@hnyxmachinery.com and start building your high-efficiency composting operation.