solid liquid separator machine

Professional Solid Liquid Separator Machine for Industrial Waste Treatment

With over 20 years of fertiliser industry experience, Henan Yuxing Intelligent Equipment Co., Ltd. offers the YXXSFL-1200 Inclined Screen Solid-Liquid Separator. This efficient industrial solid liquid separator machine processes 30-35m³/h with a 4kW main unit and 3kW water pump at 380V.

Designed for pig manure slurry applications, it has performed well in thousands of installations in over 50 countries. With compact dimensions of 2280×1410×1505mm, it is ideal for limited space facilities. Each machine comes with CE and ISO certifications, providing lifelong technical assistance for installation, optimisation, and replacement parts consulting, maximising ROI from the start.

How It Works: Advanced Separation Technology Explained

Understanding operational mechanics maximises equipment performance. The device uses a precision-engineered inclined screen system to separate suspended particles from liquids using mechanical force and gravity.

The 3kW high-pressure pump pushes slurry from the feed input onto the 56rpm vibrating inclined screen. Solid particles are retained by the wedge wire screen while liquid passes through the filtering surface.

Mechanical agitation and vibration raise the solid phase along the slope. This design produces 40-60% solid dryness, lowering shipping expenses. The discharge port releases filtered liquid with greatly decreased COD and BOD.

Your operation benefits from automatic processing. The self-cleaning system keeps screens clean, ensuring throughput over long manufacturing cycles.

Technical Specifications & Performance Parameters

Your choice of voltage and electrical standards can be adapted to local requirements. We offer Siemens or Schneider component integration upon request.

Key Technical Properties & Competitive Advantages

Equipment dependability and performance consistency affect operating efficiency. This solid liquid separator machine is made of high-grade SUS304 stainless steel for corrosion resistance in tough chemical conditions.

The precision-engineered wedge wire screen collects 0.1mm particles at high flow rates. This sturdy mechanical design requires just simple lubrication checks and occasional screen inspection, reducing maintenance expenses.

Energy efficiency is high with low power-to-volume. Processing 30-35m³/h with 7kW electricity greatly lowers operational costs compared to other separation systems.

Labour expenses are eliminated while production quality is maintained with continuous automation. The adjustable vibration system lets you adapt separation performance for material properties. Adaptability delivers excellent outcomes whether treating animal waste, food byproducts, or industrial effluents.

Your facility has low noise and vibration from dynamic balancing testing during manufacture. The device passes 72-hour continuous load testing for thermal stability and durability.

Wide-Ranging Industrial Applications

This versatile separator solves B2B operating issues in different areas. Your livestock farm can efficiently turn pig, cow, or poultry manure into transportable dry organic fertiliser and reduce wastewater treatment burdens.

Maintaining cleanliness is possible while handling brewery wasted grains or fruit pomace in food and beverage production. Byproduct value is maximised during separation, turning waste into revenue.

Industrial pulp and paper operations benefit from the machine's high-fiber effluent handling under different pH situations. The durable structure maintains water recycling system output quality despite abrasion.

Pre-treatment of feedstock improves biogas plant performance. Remove surplus liquid before digestion to boost biogas output and hydraulic retention. Recycling the recovered liquid as process water reduces freshwater use.

Agricultural composting facilities optimise moisture for aerobic fermentation with this product. Properly dewatered materials decompose quicker and more evenly, speeding output.

Quality Control & Manufacturing Excellence

Your investment is protected by strict manufacturing quality assurance standards. Every device undergoes dynamic balancing testing of internal components to reduce vibration-induced fatigue during extended operation.

Wear-resistant coatings on essential contact surfaces are verified by metallurgy. Under high pressure, hydraulic pressure tests verify seal integrity and prevent leakage. To ensure particle retention within tolerances, laser-scanning microscopy checks screen mesh accuracy.

Under simulated production circumstances, performance benchmarking includes 72-hour continuous load testing. It measures temperature stability, energy use, and noise. Our stringent acceptance requirements determine shipping clearance.

Material certifications, performance test results, and calibration certificates accompany your equipment. Quality is consistent throughout every batch in our ISO9001-certified manufacturing system.

CE certification compliance, voltage adaption, multi-language HMI interfaces, and OEM branding are all customisable. Our engineers optimise equipment design based on your operational needs.

Comprehensive After-Sales Support & Global Service Network

Your operational success extends far beyond equipment delivery. Yuxing provides lifetime technical support covering every aspect of equipment ownership. Our 24/7 global technical response team assists with installation planning, commissioning procedures, and operator training.

Factory planning services help you optimize equipment placement for maximum workflow efficiency. We provide detailed process design recommendations based on your specific material characteristics and throughput requirements. Remote video guidance resolves troubleshooting issues quickly, minimizing downtime.

Your spare parts supply remains uninterrupted through our extensive inventory system and mature supply chain. Production optimization consultations help you adapt to changing material characteristics or capacity requirements. Regular maintenance protocols are customized to your operational schedule.

Our export logistics expertise covers 40GP container optimization, open-top transportation for oversized components, and customized shipping solutions. Experience gained from serving customers in over 50 countries ensures smooth international delivery regardless of destination.

Standard equipment ships immediately from stock. Customized configurations require just 15-20 days from order confirmation to delivery, significantly accelerating your project timeline.

FAQ

Q: How often should the filter screen be replaced?

A: High-quality SUS304 screens typically last 12-24 months with regular high-pressure cleaning. Replacement frequency depends on material abrasiveness and operating hours.

Q: Can this product handle liquids with high oil content?

A: Yes, though we recommend pre-addition of flocculants to improve solids aggregation. This optimization ensures consistent separation efficiency.

Q: What is the minimum particle size the machine can capture?

A: Standard wedge wire screens handle particles down to 0.1mm. We can customize screen specifications for your specific application requirements.

Q: How does material density affect throughput?

A: Higher density slurries may reduce m³/h flow capacity but increase total weight of recovered dry solids per hour. We'll help you optimize settings for your specific material.

Q: What are the main daily maintenance requirements?

A: Focus on checking main bearing lubrication, verifying motor current stability, and ensuring discharge outlets remain clear. These simple checks prevent operational disruptions.

Q: Is installation training included?

A: Absolutely. We provide comprehensive on-site or remote installation guidance and operator training as part of our turnkey service commitment.

Contact Us

Ready to transform your waste management efficiency with solid liquid separator machine? Our engineering team is prepared to design the perfect solution for your operation.

• Request Production Line Solution – Get customized system design

• Request Plant Layout – Optimize your facility configuration

• Download Catalog – Explore our complete equipment range

• Get Turnkey Quotation – Receive comprehensive project pricing

Email: yuxing@hnyxmachinery.com​​​​​​​