Manure Dewatering Machine

Manure Dewatering Machine – Professional Solid-Liquid Separator for Livestock Waste Management

The industrial-grade inclined screen solid-liquid separator Yuxing's Manure Dewatering Machine (Model YXXSFL-800) is designed for high-volume livestock operations. This machine converts pig dung slurry into controllable dry particles and nutrient-rich liquid with an average processing efficiency of 13-15m³/h and a small main unit power of 3kW.

Our separator has a 1.5kW water pump working at 2800rpm and a 56rpm main unit speed to manage the worst environmental conditions. The device is 1720×1410×1505mm and operates on 380V.

Lower storage quantities, transportation costs, and environmental compliance benefit you. With over 20 years of field-tested technical competence, this technology reduces separated solids moisture content to 40-60%, making downstream composting and fertiliser manufacturing effective.

How It Works

Understand the separation process to improve efficiency and equipment life.

Step 1: Slurry Feeding

The integrated 1.5kW water pump pumps raw manure slurry into the feeding hopper. The constant flow provides material supply without manual intervention.

Step 2: Mechanical Screening

Slurry enters the inclined screen chamber, and the revolving screw mechanism drives solids up the stainless steel wedge-wire screen. Gravity and mechanical pressure push liquid through precision-engineered holes.

Step 3: Solid Discharge

After dewatering, solids escape at the higher discharge point with 50-55% moisture. These stackable materials can be composted, pelletised, or applied directly to soil.

Step 4: Liquid Collection

Screened liquid flows into the collecting tray below. This nutrient-rich effluent can be reused for irrigation, biogas treatment, or further filtering.

The self-cleaning screw design ensures steady throughput and little clogging throughout the 56rpm cycle.

Technical Specifications

Key Advantages for Your Operation

Energy Efficiency Meets High Throughput

At just 3kW main power consumption, you'll process up to 15 cubic meters per hour. This translates to lower operational costs while maintaining industrial-scale capacity.

Corrosion-Resistant Construction

Our machine features stainless steel contact surfaces engineered to withstand the acidic and ammonia-rich environment of livestock waste. You won't face premature equipment failure or frequent component replacement.

Adaptable to Variable Input

Whether your manure consistency changes seasonally or varies between animal groups, the robust screw mechanism handles fiber-rich and liquid-heavy slurry without adjustment. This flexibility keeps your production line running smoothly.

Minimal Maintenance Requirements

The self-cleaning screen design and wear-resistant screw flights reduce downtime dramatically. Routine maintenance takes minutes, not hours, keeping your team focused on production rather than repairs.

Turnkey Integration Support

We provide complete installation guidance, electrical system setup assistance, and operator training. Your team will be confident running the equipment from day one.

Application Scenarios

Large-Scale Pig Farms

Integrate this separator into your flush system to process daily slurry output from thousands of animals. Recovered solids can be composted or sold, while liquid returns to your irrigation system.

Organic Fertilizer Production Lines

Use this as your critical first-stage processing unit. By achieving optimal moisture content, you'll accelerate downstream fermentation and improve final product quality. The separated material feeds directly into our compost turners and granulation systems.

Dairy and Cattle Operations

Transform lagoon-stored waste into reusable bedding material. The fibrous solids provide excellent absorption properties after brief drying, significantly cutting bedding costs.

Biogas Plant Digestate Management

After anaerobic digestion, separate the digestate to recover nutrient-dense liquids for field application while converting solids into premium soil conditioners. This dual-revenue approach maximizes your plant's economic return.

Environmental Compliance Projects

Using a Manure Dewatering Machine to meet strict phosphorus and nitrogen discharge regulations by removing solid organic matter before wastewater treatment. You'll reduce lagoon volumes and avoid regulatory penalties.

Why Choose Yuxing?

Two Decades of Field-Proven Innovation

Since our founding, we've served thousands of farms and fertilizer plants across more than 50 countries. Our equipment isn't designed in a laboratory—it's refined through real-world operation in the toughest conditions.

Complete Production Solutions

Beyond dewatering, we offer integrated systems including compost turners, fermentation tanks, granulators, and packaging lines. You can source your entire fertilizer production line from a single reliable partner.

Fast Delivery and Strong Inventory

Standard models ship immediately from stock. Custom configurations are manufactured and delivered within 15-20 days. Your project timeline stays on track without lengthy equipment delays.

Global Logistics Expertise

We've mastered international shipping challenges, from 40GP container optimization to oversized equipment transportation. Your machine arrives safely and on schedule, regardless of destination.

Lifetime Technical Support

Our commitment doesn't end at delivery. You'll receive 24/7 technical assistance, remote troubleshooting, spare parts supply, and process optimization guidance throughout your equipment's operational life.

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Customization Capabilities

Every operation has unique requirements. That's why we offer comprehensive customization options.

Electrical Adaptability

We'll configure your machine for your local power standards—whether that's 380V, 415V, or custom voltages. Siemens and Schneider components ensure international reliability.

Capacity Scaling

Need higher throughput? We can adjust screen dimensions and motor power to match your exact volume requirements without over-engineering the solution.

Automation Integration

Add PLC control systems with multi-language HMI interfaces. Your operators can monitor performance metrics, set automated cycles, and receive maintenance alerts.

Environmental Systems

We'll integrate odor control, drainage optimization, and enclosed processing chambers to meet your site's environmental standards.

OEM and Private Labeling

For distributors and integrators, we provide branded solutions with your specifications, certifications, and quality standards.

FAQ

Q: How does the machine handle variations in manure consistency?

A: Our systems utilize adjustable discharge pressure and robust screw design to adapt automatically to fiber content changes. You won't need constant operator intervention.

Q: What is the expected lifespan of the filter screen?

A: Under standard maintenance protocols, the stainless steel wedge-wire screen lasts 18-24 months. Replacement is straightforward and can be completed during routine service windows.

Q: Can the machine process manure with high sand content?

A: Yes. For farms using sand bedding, we offer reinforced screw flights with specialized hardening treatments that resist abrasive wear significantly longer than standard configurations.

Q: What are the power requirements for continuous operation?

A: The YXXSFL-800 requires a stable 380V three-phase supply with 3kW for the main unit and 1.5kW for the pump. Total connected load is approximately 5kW, making it highly energy-efficient.

Q: How is clogging prevented during continuous operation?

A: The rotating screw continuously wipes the screen surface, and the inclined design uses gravity to assist material flow. Additionally, the precision-engineered clearances prevent fiber buildup that causes blockages in lesser machines.

Contact Us

Ready to transform your waste management system with the Manure Dewatering Machine? Our team is here to design the perfect solution for your operation.

Get in touch today:

• Request Production Line Solution

• Request Plant Layout

• Download Catalog

• Get Turnkey Quotation

Email: yuxing@hnyxmachinery.com