Cow Manure Separator

Cow Manure Separator - Professional Solid-Liquid Separation Solution

Large dairy farms and organic fertiliser plants must properly manage liquid manure. The Yuxing Model YXLXFL-230 offers industrial-grade performance, processing 8-9m³/h of cow dung slurry.

A powerful 5.5kW main unit and 8mm-thick screw blades decrease moisture content to 40%-60%, turning liquid waste into valuable solid resources. Yuxing's separator is reliable and cost-effective, with 20 years of engineering experience and deployment in over 50 countries.

The small (2300×810×1400mm) form integrates into farm layouts, while various feeding techniques (screw conveyor or mud pump) offer flexibility for workflow needs.

How It Works

Screw conveyors or mud pumps bring raw manure slurry into the feed hopper, starting the separation process. The 3kW mud pump maintains flow rates even with heavy fibre content.

Slurry is pushed against a stainless steel screen cylinder by a 45rpm precision screw shaft in the main chamber. As the screw moves, solids are compressed and liquid goes through the screens. As the screw advances, compression builds, squeezing out maximum moisture.

Weighted flaps regulate discharge dryness. You may change tension to get the right wetness. Separated particles are stacked for composting or bedding, while clarified liquid is used for irrigation or treatment.

Continuous processing requires little oversight. The 380V motor delivers steady thrust, and the reinforced components resist manure solids' abrasion for years of use.

Technical Specifications

Key Benefits for Your Operation

Cost Reduction Through Bedding Recovery

Instead of purchasing expensive sawdust or straw, you can reuse separated solids as cow bedding. This circular approach saves thousands of dollars annually while maintaining herd comfort and hygiene standards.

Environmental Compliance Made Simple

Reducing liquid volume by 60-70% dramatically decreases storage lagoon requirements. You'll meet stricter environmental regulations without costly expansion projects, and the concentrated nutrients in solids make transport to fields far more economical.

Versatile Application Across Livestock Types

While optimized for dairy cattle, the Cow Manure Separator processes pig manure at 5-8m³/h and poultry waste at 3-5m³/h. This versatility makes it ideal for mixed-livestock operations or contract manure processing businesses.

Minimal Maintenance Requirements

The 8mm-thick screw blades resist wear from sand and fibrous materials. Weekly screen rinsing and monthly bearing lubrication are typically all you need. Spare parts remain readily available, and the modular design allows rapid component replacement without specialized tools.

Energy Efficiency

At only 5.5kW for the main unit, this separator delivers exceptional throughput-to-power ratios. Your operational costs stay low even during continuous 24/7 operation, a critical factor for high-volume farms.

Core Components Engineering

Screen Cylinder Technology

The filtration screen uses precision-welded stainless steel with optimized aperture sizing. This prevents clogging while maximizing liquid passage rates. The curved screen design increases effective filtration area by 40% compared to flat designs.

Screw Shaft and Blade System

Manufactured from hardened alloy steel, the screw assembly maintains dimensional accuracy even after processing thousands of cubic meters. The continuous spiral design creates uniform compression zones, preventing uneven drying or blockages.

Discharge Control Mechanism

Variable-tension flaps at the outlet let you fine-tune moisture levels without stopping the machine. Increase weight for drier solids or reduce it for faster throughput—you control the balance based on your downstream needs.

Complete Solution Integration

Yuxing provides more than standalone equipment. When you partner with us, you gain access to comprehensive production line design services. Our engineers analyze your farm layout and manure volume to recommend optimal placement and auxiliary equipment.

We offer turnkey installation including electrical hookup, piping connections, and operator training. Your team learns proper adjustment techniques, routine maintenance schedules, and troubleshooting procedures during on-site commissioning.

For fertilizer producers, we integrate the product with our compost turners, dryers, and granulation systems. This creates a seamless workflow from raw manure to finished organic fertilizer pellets, maximizing your revenue from waste streams.

Our technical cooperation with Shandong Baolai Lailai Group brings advanced fermentation agents into the equation. Combined with mechanical separation, you'll accelerate composting times and produce higher-quality soil amendments.

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Global Standards and Certifications

Every separator undergoes rigorous quality control before shipment. We verify motor insulation ratings, test screw auger dynamic balance, and conduct hydrostatic pressure tests on screen assemblies. Material grade verification via spectrometer ensures corrosion-resistant alloys meet specifications.

CE certification confirms electrical safety for international markets. Our manufacturing facility maintains ISO 9001 standards, guaranteeing consistent product quality across all units. These certifications aren't just paperwork—they represent our commitment to equipment that performs reliably in harsh agricultural environments.

For export orders, we customize voltage requirements and integrate Siemens or Schneider components based on your regional standards. Multi-language HMI interfaces ensure your operators can confidently run the system regardless of their native language.

FAQ

Q: How do I adjust the moisture content of the solid output?

A; The dryness is controlled by the tension of the weighted discharge flaps. Increasing the weight or spring tension increases the pressure and reduces moisture content in the separated solids.

Q: What is the typical lifespan of the filter screen?

A: Depending on the fiber and sand content of the manure, a premium stainless steel screen typically lasts 12 to 24 months before requiring replacement. Regular cleaning extends screen life significantly.

Q: Can the product handle sand-laden manure?

A: Yes, but it requires a specialized 'sand-protection' package including hardened tungsten carbide coating on the screw to prevent accelerated abrasion. Consult our engineers for farms using sand bedding systems.

Q: What maintenance is required?

A: Daily visual inspections and weekly high-pressure rinsing of the screen are recommended to prevent biofilm buildup and 'blinding' of the mesh. Monthly bearing lubrication keeps mechanical components running smoothly.

Q: Is it possible to separate manure from different livestock?

A: While optimized for bovine fibers, the machine can be calibrated for swine or poultry waste by adjusting the screen aperture size and screw pitch. Our technical team assists with these modifications.

Contact Us

Ready to transform your manure management system with Cow Manure Separator? Our team is standing by to help you select the right configuration and design a complete solution for your operation.

• Request Production Line Solution

• Request Plant Layout

• Download Catalog

• Get Turnkey Quotation

Reach us at yuxing@hnyxmachinery.com and let's discuss how our 20+ years of expertise can benefit your farm today.