Manure Organic Fertilizer Production Line

Manure Organic Fertilizer Production Line – Turn Animal Waste into Profitable Bio-Fertilizer

Yuxing Intelligent Equipment offers a comprehensive Manure Organic Fertilizer Production Line for animal farms, bio-fertilizer plants, and agricultural cooperatives globally. With over 20 years of frontline experience, we create systems that treat 10,000 to 200,000 tons of pig, cow, poultry, and sheep manure into quality organic fertilizer. Our manufacturing machines produce powder and pellets, decrease raw waste moisture from 70% to 15%, and granulate over 95%. We meet CE standards with PLC automation, corrosion-resistant Q235 carbon steel construction, and modular designs for 1–20 T/H capacity. Our solutions run on adjustable voltage (220V–480V) and frequency (50/60Hz).

How to Build a Complete Manure Organic Fertilizer Production Line Fertilizer Plant?

Understanding source material quantities, final product criteria, and site characteristics is key to a successful fertilizer plant. Turnkey engineering from Yuxing includes all project stages.

Step 1: Site Planning & Process Design

Our engineers consider daily manure output, land acreage, and local environmental requirements. To enhance productivity and compliance, we build fermentation zones, manufacturing workshops, and storage facilities.

Step 2: Choose and Customize Equipment

We match compost turners, crushers, granulators, and dryers to your capacity demands. All machines can handle chicken manure, cow dung, and mixed organic waste.

Step 3: Installation & Commissioning

Installation, mechanical testing, and commissioning are done on-site by our technicians. We teach your operators machine operation, safety, and maintenance to ensure a smooth starting.

Step 4: After-Sales Support and Production Optimization

Our lifetime technical support includes remote diagnostics, spare parts, and capacity upgrade discussions. Troubleshoot operational issues with our 24/7 global response staff.

Complete Production Process & Core Equipment

Manure Organic Fertilizer Production Line uses a multi-stage process to turn animal manure into market-ready fertilizer.

During fermentation

Windrows or fermentation tanks store raw manure. Daily aeration by our groove-type or crawler compost turners promotes aerobic decomposition. This method removes pathogens, decreases odor, and boosts germination to 80% in 15–25 days.

Crushing, screening

Composted material is crushed at high speeds to uniformity. Before combining, rotary screening machines eliminate large pieces and maintain uniformity.

Mixing/Granulation

Horizontal mixers improve nutritional profiles by mixing organic materials with minerals or bio-agents. Disc granulators or new-type organic granulators produce homogenous pellets of 2–8 mm with 25%–35% moisture for excellent bonding.

Cooling/drying

Rotary dryers avoid nitrogen volatilization by reducing moisture below 15% with regulated heat. Rotary coolers reduce pellet temperature to ambient, improving storage stability and mechanical strength.

Last screening and coating

Re-screening finished grains separates standard and returns. Optional coating machines improve product performance and shelf life using bio-agents or anti-caking agents.

Packing and Storing

Automatic fertilizer packaging machines weigh and package 25 kg or 50 kg. Palletizers and robotic arms simplify bulk distribution warehouse logistics.

Technical Specifications & Configuration

Core Equipment Breakdown

Why Choose Yuxing for Your Fertilizer Plant?

Deep Industry Expertise

Yuxing has serviced thousands of customers in over 50 countries for over 20 years in fertilizer equipment production. Every project has trustworthy and practical solutions from our engineers' field expertise.

Fully customizable

We customize machinery for voltage setups, CE compliance, Siemens/Schneider components, PLC programming, and multi-language HMI interfaces. Distributors and brand owners can use OEM and private labeling.

Rapid Delivery & High Production

Standard equipment ships from our warehouse instantly. Within 15–20 days, custom orders arrive. Our established supply chain and sophisticated manufacturing system reduce project delays and boost ROI.

Logistics and Export Expertise

Complex international transportation includes 40GP container optimization, open-top transport for big machinery, and modular disassembly for cost-effective delivery. Your equipment comes securely and on time.

Complete Support After Sales

Lifetime technical support includes remote video coaching, on-site troubleshooting, spare parts supply, and production optimization from Yuxing. We provide 24/7 worldwide assistance to keep your plant functioning smoothly.

Application Scenarios for Manure Organic Fertilizer Production

Big Animal Farms

Livestock farms produce tons of manure daily. Our production line turns garbage into cash while following Environmental discharge guidelines. You save money on disposal and build a circular agricultural economy.

Commercial Biofertilizer Plants

Fertilizer producers make retail organic pellets with our equipment. Manure mixed with agricultural leftovers or peat creates high-value horticulture, landscaping, and organic farming goods.

Sustainable Farming Cooperatives

Agricultural cooperatives use our soil remediation solutions. In dry or nutrient-depleted areas, organic fertilizer recovers soil, retains water, and promotes agricultural yields.

Municipal Organic Waste Management

Kitchen, municipal, and green garbage are turned into eco-friendly fertilizer by cities and waste management firms. Organic waste is diverted from landfills and urban sustainability is promoted.

Quality Control & Product Standards

Yuxing rigorously controls quality throughout the production cycle to ensure mechanical and biological safety.

Fermentation Matureness Testing

To validate full breakdown, we assess GI and C/N. Granulation only occurs when compost is fully mature, providing pathogen- and odor-free goods.

Verifying Granulation Rate

Our machine regularly granulates pellets between 2–5 mm at above 90%. This assures field application success and client pleasure.

Chemical Safety Checking

Heavy metal (As, Pb, Cd, Cr, Hg) and fecal coliform levels are tested on finished fertilizer. All products satisfy NY525-2021 and ISO organic fertilizer requirements.

Checking Mechanical Integrity

Testing thermal efficiency, wear resistance, and operational stability of rotary dryers, coolers, and crushers. We enhance component lifespan beyond 3,000 working hours with high-chromium alloys in wear zones.

Measure Granule Hardness

Testing pellets for mechanical strength before shipment and sowing. Our items are structurally sound under normal handling.

FAQ

Q: How does the production line handle high-moisture chicken manure?

A: We integrate a screw press dewatering machine at the input stage to reduce initial moisture. Our rotary drum dryer then lowers moisture from 70% to the ideal 15% for safe storage and transportation.

Q: Can the same line produce both powder and granular fertilizer?

A: Yes, the line is modular. By bypassing the granulating, drying, and cooling sections, you can produce powdered organic fertilizer. Engaging the full system produces premium granules for higher market value.

Q: What is the typical lifespan of the granulation components?

A: Using high-chromium wear-resistant alloys, our granulator molds and rollers typically last 3,000–5,000 hours depending on the abrasiveness of your raw materials and additives.

Q: How is odor controlled during the fermentation process?

A: We implement biological deodorization towers and negative pressure ventilation systems. Exhaust passes through microbial filters that neutralize ammonia and hydrogen sulfide, maintaining a clean working environment.

Q: Does the equipment support the addition of functional microorganisms?

A: Yes, a secondary coating machine is integrated after the cooling stage. This applies heat-sensitive bio-agents to the surface of granules, ensuring maximum microbial viability without thermal damage.

Q: What voltage and frequency options are available?

A: We configure equipment for 220V, 380V, 415V, 440V, or 480V, with 50Hz or 60Hz frequency. All electrical components can use Siemens or Schneider brands based on your preference.

Q: How long does installation and commissioning take?

A: For standard configurations, installation typically takes 15–30 days including mechanical assembly, electrical wiring, and operator training. Our engineers guide your team through every step.

Contact Us

Ready to transform manure into profit with Manure Organic Fertilizer Production Line? Yuxing provides complete solutions tailored to your production goals and budget.

• Request Production Line Solution – Share your capacity needs and raw materials

• Request Plant Layout – Get customized site design and equipment placement

• Download Catalog – Explore our full equipment range and technical specifications

• Get Turnkey Quotation – Receive detailed pricing for your complete fertilizer plant

Email: yuxing@hnyxmachinery.com