Aerobic Fermentation Tank

Aerobic Fermentation Tank - Advanced Organic Waste Treatment Solution

Henan Yuxing Intelligent Equipment Co., Ltd. presents the YXWSG-30 Aerobic Fermentation Tank, a state-of-the-art horizontal biological reactor engineered for rapid organic waste conversion. With a substantial 33m³ tank volume and ≤29.5m³ loading capacity, this system delivers industrial-grade performance through dual 30kW mixing motors and 117kW total equipment power. Your operation benefits from intelligent HMI + PLC control, adjustable temperature management, and efficient 5.5rpm mixing speed across a Φ2450×5800×2600mm tank dimension. Our enclosed fermentation system speeded composting from 60 days to 7-10 days, eliminated odors, and cut land consumption by 80%. This system turns animal manure, municipal sludge, and food waste into high-quality, environmentally friendly organic fertilizer with 20+ years of fertilizer equipment experience and 50+ countries of proven use.

What Makes Our Aerobic Fermentation Tank Different?

Your waste treatment challenges demand more than basic equipment. Our horizontal fermentation system integrates three critical advantages that traditional composting cannot match.

Intelligent Control Architecture

The powerful PLC automation tracks oxygen (5%-15%), moisture, and temperature gradients in real time. Our touchscreen HMI interface lets you control fermentation conditions manually or automatically. The intelligent oversight eliminates anaerobic pockets and provides consistent sanitization in the 33m³ chamber.

Strong Engineering Design

We use premium materials to build your tank to withstand organic acids and extreme humidity. Even in difficult climes, the triple-layer insulation keeps inside temperatures between 55°C and 70°C. The main shaft mixing system's two Y225M-6-30kW motors provide constant thrust for material blending every batch.

Fast Processing

With typical windrow processes, fermentation takes 60+ days. Your facility ferments in 7-10 days. Our 54kW×18pcs heating system and precision-engineered aeration boost thermophilic bacterial activity. This speed boosts throughput and equipment ROI.

How Our Horizontal Fermentation System Works?

Understanding the operational cycle helps you maximize productivity and ensure consistent output quality.

Phase 1: Material Loading

The hydraulic feed intake (380V-50Hz-0.75kW-6L unit) receives raw organic waste. The system accepts 60-80% moisture cattle dung, dewatered sludge, and food processing residuals. Optimize daily processing volume with ≤29.5m³ loading capacity per batch.

Phase 2: Thermophilic Activation

18 54kW heating elements quickly raise the interior temperature to 55-70°C, ideal for thermophilic aerobic microorganisms. The "Pasteurization Effect" kills diseases, weed seeds, and dangerous microbes in 48–72 hours. The heat transfer oil system (≤2m³, L-QC320 grade) provides homogeneous thermal distribution over the Φ2450mm diameter.

Phase 3: Controlled Mixing & Aeration

Your dual 30kW mixing motors operate at 5.5rpm in intermittent customizable cycles to prevent material compaction and expose every particle to oxygen. The circulating oil pump (4-1.5kW) lubricates long-term operation. Anaerobic zones that create methane and bad smells are prevented by tank floor airflow.

Phase 4: Stabilization & Discharge

After temperature curves and oxygen consumption rates stabilize, the discharge hydraulic unit (380V-50Hz-0.75kW-6L) evacuates the compost. Your pathogen-free, odor-reduced product is ready for granulation or direct application. From a single tank, 3-4 batches are produced monthly in 7-10 days.

Technical Specifications

Key Applications Across Industries

Your specific waste profile determines optimal configuration and processing protocols.

Large-Scale Livestock Operations

Pig farms generating 50-100 tons daily manure benefit from our enclosed system that eliminates fly breeding and ammonia emissions. The high-torque mixing system handles fibrous bedding materials and high-solid content without jamming. You comply with environmental regulations while producing valuable organic fertilizer for crop production or commercial sale.

Municipal Wastewater Treatment Plants

Sewage sludge at 80% moisture presents unique handling challenges. Our thermal management system rapidly evaporates excess water while biological activity stabilizes heavy metals and reduces pathogen counts to Class A biosolid standards. The compact 9500×2920×3440mm footprint fits within existing plant layouts, avoiding costly land acquisition.

Food Processing & Kitchen Waste Facilities

High-fat, high-protein waste from slaughterhouses, canneries, and centralized kitchen waste collection requires rapid stabilization to prevent putrefaction odors. The Aerobic Fermentation Tank, a sealed unit with integrated deodorization connections, maintains negative pressure, protecting surrounding communities. Your operation meets urban environmental standards while diverting organic waste from landfills.

Organic Fertilizer Production Plants

Fertilizer manufacturers seeking consistent feedstock quality integrate our tanks into complete production lines. The precisely controlled fermentation delivers uniform C:N ratios and moisture content ideal for downstream granulation. You eliminate weather-related quality variations that plague open composting yards.

​​​​​​​Quality Assurance & Manufacturing Excellence

Your investment demands verified reliability and long-term durability. Every unit undergoes rigorous factory testing before shipment.

Structural Integrity Verification

We perform non-destructive ultrasonic testing on all structural welds, ensuring they withstand the mechanical stress of 100+ tons of material during mixing cycles. Load-bearing calibration tests the stirring arm and hydraulic systems under simulated continuous operation conditions.

Thermal & Chemical Resistance

Salt spray testing validates exterior coating performance in coastal or high-humidity environments. Interior surfaces undergo chemical analysis to confirm corrosion resistance against organic acids produced during active fermentation. Thermal stability tests verify heat retention over 48-hour periods without external heating.

Air-Tightness & Emission Control

Leak testing ensures your tank maintains negative pressure during operation, preventing fugitive odor emissions. We document pressure decay rates to guarantee compliance with environmental protection standards in your jurisdiction.

Electrical & Control System Validation

All motors, heating elements, and hydraulic units undergo individual performance testing. The PLC programming receives simulation testing across temperature ranges from -20°C to +50°C ambient conditions, ensuring reliable operation in diverse climates.

Why Partner With Yuxing For Your Fermentation Needs?

Your project success depends on more than equipment specifications—you need a manufacturing partner with proven capabilities.

Two Decades of Specialized Experience

Since our founding, we've focused exclusively on fertilizer production equipment and organic waste treatment systems. This specialization means we understand the specific challenges you face, from seasonal moisture variations to regulatory compliance across different markets. We've refined our designs through thousands of installations in livestock farms, municipal facilities, and industrial plants.

Complete Turnkey Solutions

You receive integrated support from initial plant layout through final commissioning. Our engineering team designs optimal material flow, selects compatible crushing, mixing, and granulation equipment, and coordinates installation sequences. This single-source accountability eliminates the coordination headaches of managing multiple suppliers.

Rapid Customization & Delivery

Standard YXWSG-30 units ship from stock for immediate project starts. When you require customization—CE certification, Siemens PLCs, multi-language HMI, or specialized voltage configurations—our 15-20 day production cycle keeps your timeline on track. We've mastered container loading optimization for 40GP shipments and provide oversized equipment shipping solutions when needed.

Global Technical Support Network

Your operation receives lifetime technical assistance through multiple channels. Remote video guidance resolves operational questions in real-time. Our 24/7 response system ensures you never face extended downtime during critical production periods. We provide operator training, preventive maintenance schedules, and capacity upgrade consulting as your business grows.

FAQ

Q: What moisture content can this tank process effectively?

A: Our horizontal fermentation system handles materials from 50% to 80% moisture content. For livestock manure and food waste at higher moisture levels, we recommend pairing with our solid-liquid separator to optimize processing efficiency and reduce energy consumption.

Q: How does this compare to vertical fermentation tanks?

A: Horizontal designs like the YXWSG-30 offer superior mixing uniformity and easier maintenance access compared to vertical configurations. The lower height (3440mm overall) simplifies installation in facilities with headroom restrictions. Vertical tanks work better for extremely limited floor space, while horizontal units excel in mixing performance and material handling.

Q: Can this tank process multiple waste streams simultaneously?

A: Yes, you can co-compost different organic materials to balance C:N ratios and moisture content. Common combinations include livestock manure with crop residues, or food waste with sawdust. Our technical team provides specific mixing ratios based on your available feedstocks to optimize fermentation speed and final product quality.

Q: What maintenance requirements should I plan for?

A: Routine maintenance includes monthly inspection of mixing motor alignment, quarterly hydraulic fluid replacement, and annual bearing lubrication. The robust design minimizes downtime—most operations schedule maintenance during weekly production gaps. We provide detailed maintenance manuals and spare parts recommendations based on your processing volume.

Q: Does this meet international environmental standards?

A: The enclosed design with integrated deodorization connections complies with EU, North American, and Chinese emission regulations. We provide CE certification for European markets and customize emission control systems to meet your specific local requirements. The negative pressure operation prevents fugitive emissions that violate odor control ordinances.

Q: What is the expected lifespan and ROI timeline?

A: With proper maintenance, you can expect 15-20 years of productive service. Most operations achieve ROI within 18-24 months through fertilizer sales, waste tipping fee reduction, and regulatory compliance cost avoidance. The accelerated 7-10 day cycle versus traditional 60-day composting significantly improves your annual processing capacity and revenue potential.

Contact Us

Ready to transform your organic waste challenges into profitable opportunities with Aerobic Fermentation Tank? Our experienced team is standing by to design your custom solution.

• Request Production Line Solution – Receive integrated equipment recommendations for your specific waste profile
• Request Plant Layout – Get professional facility design optimized for material flow and operational efficiency
• Download Catalog – Access complete technical specifications and configuration options
• Get Turnkey Quotation – Obtain comprehensive project pricing including equipment, installation, and commissioning

Email us at yuxing@hnyxmachinery.com to start your project consultation.