organic waste fermenter

Organic Waste Fermenter – Vertical Aerobic Fermentation System

YXFJG-102 organic waste fermenter from Henan Yuxing turns organic waste into profit. This vertical aerobic fermentation tank has a processing capacity of ≥102m³ and converts 7-11m³ of manure, food waste, or sludge into 2.3-4m³ of quality organic fertilizer in 7-10 days.

Our 22kW system, with Siemens PLC control and two 12.5kW blowers, maintains adequate oxygen levels in a compact 60㎡ space, ideal for land-constrained buildings. By eliminating NH₃ and H₂S emissions, the 1x5.5m bio-deodorization tower ensures compliance in sensitive urban or residential areas. This fermenter lowers composting time by 80% and meets the toughest environmental requirements. It is backed by 20+ years of fertilizer equipment knowledge and tested in 50+ countries.

How It Works?

A perfectly managed three-phase aerobic breakdown process powers the product.

Phase 1: Rapid Heating (Days 1-3)

Raw material enters through the 1.5m³ hydraulic feeding hopper. The 16MPa hydraulic system equally distributes waste over the tank's tiered zones. Twin blowers infuse ≥1000m³/h of hot air, causing thermophilic microbial activity to rapidly raise core temperature to 55-65°C. Within 48 hours, diseases and weed seeds die.

Phase 2: Active Fermentation (Days 4-7)

High-torque agitation arms spin every 4-6 hours to avoid material compaction and distribute oxygen at 5-15%. Even in subzero settings, the 55mm polyurethane insulating layer preserves exothermic heat, eliminating the need for external heating. A 10-inch HMI automatically adjusts aeration rates using real-time sensors.

Phase 3: Maturation to Discharge (8-10 days)

Temperature drops to 40°C as biodegradable carbon depletes. Stabilized compost with 30-40% moisture is released through the hydraulic discharge gate for field application or pelletization. The 5.5kW deodorization fan draws volatile gases into the bio-filter tower, where helpful microorganisms break down odor molecules before emission down the 15m chimney.

With little oversight, your process operates 24/7. APP control enables you monitor temperature curves, oxygen levels, and batch status remotely.

Technical Specifications

Core Advantages for Your Operation

Extreme Space Efficiency

Traditional windrow composting requires 500-800⎡ with comparable output. Our vertical design processes the same amount in 60㎡, excellent for urban facilities, industry expansions, or high-cost locations.

Completely Odorless

Multi-stage deodorization uses water washing to remove ammonia and bio-filtration to neutralize VOCs. The exhaust emissions satisfy GB14554-93 and EU requirements, allowing installation within 50 meters of residential areas without objections.

Fully Automated

Without manual pile rotation and moisture monitoring. Siemens PLCs run 18 pre-programmed recipes for chicken manure, café leftovers, and paper mill muck The operator loads and collects compost. Instead of typical procedures, labor expenses reduce 70%.

Reliable Year-Round

This fermenter is designed for -20°C winters and 50°C desert summers. Combating tropical overheating with stronger cooling coils and 55mm insulation maintains biological heat during cold snaps. Siberian dairy farms and Middle Eastern poultry complexes have used it since 2018 to establish its all-climate capacity.

Reduce Volume for Fast ROI

Produce $150-300 per ton certified organic fertilizer with 60-70% volume decrease. A 500-head dairy farm handle 8m³ manure daily, recouping equipment investment in 18-24 months from fertilizer sales and saved disposal expenses

Quality Control You Can Trust

Every organic waste fermenter undergoes our 8-point factory acceptance protocol before shipment:

• Spectrochemical Material Analysis: SS304 stainless steel verified for 8+ pH range resistance
• Pressure Testing: Fermentation vessel tested at 1.5× working pressure for 48 hours
• Drive System Endurance: 72-hour continuous load test at 120% rated torque
• Sensor Calibration: PID controllers and O₂ probes calibrated against laboratory standards
• Emission Verification: Exhaust tested for NH₃ <1.5mg/m³ and H₂S <0.06mg/m³

All equipment ships with third-party inspection certificates. Our CE and ISO certifications ensure seamless customs clearance to 50+ countries.

Wide Application Across Industries

Intensive Livestock Farms

Process high-nitrogen chicken or pig manure into pathogen-free organic fertilizer. Prevent groundwater nitrate contamination while creating a new revenue stream. Our clients in Brazil and Thailand run multiple units 24/7, converting 50+ tons daily.

Municipal Wastewater Plants

Handle dewatered sludge with 75-80% moisture after mixing with sawdust bulking agents. The fermenter reduces sludge volume by 65%, slashing landfill costs and producing soil conditioner for municipal landscaping projects.

Food Processing Facilities

On-site treatment of vegetable trimmings, spoiled fruit, and cafeteria waste eliminates costly third-party hauling. The closed system prevents pest attraction and odor complaints—critical for facilities near shopping districts or hotels.

Commercial Composting Plants

Scale your operation with modular units. Start with one YXFJG-102 processing 10m³/day, then add units as feedstock supply grows. Centralized PLC networks let one operator manage up to 6 fermenters simultaneously.

FAQ

Q: What moisture content does the input material need?

A: Optimal range is 50-60%. If your waste exceeds 70% moisture (common with kitchen scraps or fresh manure), mix in dry bulking agents like rice husks or shredded straw at a 3:1 ratio.

Q: How do you handle odor in residential areas?

A: Our three-stage system captures gases at the source, scrubs ammonia through water spray, then bio-filters remaining VOCs. Clients operate units 30 meters from apartment buildings with zero complaints.

Q: Can it run during winter without external heating?

A: Yes. The exothermic fermentation generates 60-70°C internal heat. Our 55mm insulation retains this warmth even at -20°C ambient temperature. Some clients in northern China add optional electric heating jackets for startup in extreme cold below -30°C.

Q: What's the lifespan of wearing parts?

A: The main agitation shaft and paddles use wear-resistant alloy steel, lasting 8-10 years under normal operation. Blower impellers and hydraulic seals are standard industrial components available globally, with 15-20 day delivery.

Q: Does the output require further curing?

A: The compost exits biologically stable and pathogen-free. We recommend a 3-5 day cooling phase in a simple covered bay to complete mineralization before bagging. This enhances nutrient stability and customer satisfaction.

Contact Us

Ready to cut composting time by 80% while meeting environmental regulations with organic waste fermenter? Our engineers will design a customized solution based on your waste type, volume, and site conditions.

• Request Production Line Solution – Complete flowsheet from reception to packaging

• Request Plant Layout – CAD drawing optimized for your land dimensions

• Download Catalog – Full technical specifications and case studies

• Get Turnkey Quotation – Equipment, shipping, installation, and training included

Email us today at yuxing@hnyxmachinery.com to receive your preliminary assessment within 24 hours.