Manure Fermentation Tank

Manure Fermentation Tank: Industrial-Grade Organic Waste Processing Solution

Yuxing's innovative Manure Fermentation Tank turns animal manure into premium organic fertilizer. Engineered with 20+ years of experience, our horizontal fermentation system processes 5-50 tons of raw material everyday in 5-30m³ tanks.

PLC sophisticated control and 36-54kW heating power keep fermentation temperature steady in -20°C conditions. The 7.5-60kW mixing power and automated aeration assure homogeneous processing. With 3.3-6rpm mixing speed and closed-loop operation, results are constant after 7-10 days. Our solutions save labor expenses by 60% and fulfill zero-discharge environmental criteria in over 50 countries.

How It Works: Advanced Aerobic Fermentation Process

Your product turns raw organic waste into stable compost in a precise four-phase cycle.

Phase 1: Material Packing/Preheating

The automated feeder brings in raw manure. The electric heating system heats the inside to 60-70°C. Even in harsh conditions, the double-layer 304 stainless steel structure with polyurethane insulation preserves heat.

Phase 2: Aerobic Digestion

Power mixing system spins 3.3-6rpm for consistent material distribution. The automated aeration system injects oxygen periodically. In response to oxygen, thermophilic bacteria quickly breakdown organic molecules and kill pathogens.

Phase 3: Temperature/moisture control

PLC sensors continually monitor interior conditions. The mechanism changes aeration rates when temperature surpasses acceptable levels. Bio-filters remove ammonia and hydrogen sulfide smells from excess moisture in the integrated exhaust system.

Phase 4: Maturation & Discharge

Automated stabilized compost discharges after 7-10 days. Pathogen-free, odorless substance is suitable for granulation or field application. The entire procedure requires minimum manual involvement.

This closed-loop device maintains negative pressure to prevent odor escape and maximize ventilation-to-volume ratios for microbial activity and heat recovery.

Technical Specifications

Key Advantages for Your Operation

Climate-Independent Production

Your facility is open year-round, unlike windrow composting. The 50-100mm polyurethane insulation and auxiliary electric heating keep biological activity going at subzero temperatures. In tropical locations, the enclosed design eliminates moisture imbalance and rainfall interference.

Superb Contamination Control

Multi-stage water scrubbing and bio-filtration filter all pollutants in the negative pressure exhaust system. This design minimizes ammonia emissions below GB 14554, making it suitable for residential or limited environmental applications.

Massive Labor Cut

Feeding, mixing, and discharge automation saves 60% of labor. Your workforce loads raw materials and collects compost. Intermediate monitoring, aeration, and mixing are automated by the PLC system using real-time sensor data.

Extended Equipment Life

304 stainless steel inner walls withstand ammonia and organic acids. Huge hydraulic gears manage constant torque. Regular seal and bearing maintenance gives the system 10-15 years of steady service, significantly outlasting typical composting equipment.

Flexibility in Integration

Our engineers tailor voltage standards (380V/440V), control interfaces (multi-language HMI), and component brands (Siemens/Schneider) to your area needs. CE certification and OEM branding enable global adoption.

Quality Control Standards You Can Trust

Yuxing performs five crucial pre-shipment inspections.

Verifying Weld Integrity

Every inner tank seam is ultrasonic-tested. This non-destructive approach finds minuscule faults that might cause corrosive seepage, maintaining structural integrity.

Material Composition Analysis

XRF analyzers check stainless steel grades. This ensures your tank fulfills 304 or 316L specifications, not inferior replacements that fail in acidic situations.

Testing thermal performance

Heat retention is tested for 24 hours on each unit. We check temperature drop rates to ensure the insulating layer fulfills industrial efficiency standards and fermentation performance.

Mechanical Load Simulator

Full-capacity stress testing is done on the mixing arm. This detects fatigue areas before deployment, minimizing costly mechanical breakdowns during peak output.

Emissions Compliance Testing

Under simulated conditions, we test negative pressure systems and biofilters. This verifies ammonia and H2S emissions meet local regulations before installation.

Real-World Application Scenarios

Large-Scale Poultry Operations

A 50,000-bird laying hen farm produces 8 tons of manure everyday. Through continuous processing, three YXWS-10 machines produce 2,400 tons of organic fertilizer yearly. Your environmental compliance grade is maintained by the closed system eliminating nearby farm odor complaints.

Municipal Sludge Stabilization

Municipal wastewater treatment plants must restrict VOC emissions. Wastewater and food waste are stabilized without ammonia or organic compounds in our fermentation tanks. Traditional composting is restricted within 500 meters of residential areas, however the enclosed design enables installation.

Agriculture Cooperatives in Cold Climates

Traditional composting stops from November to April in six-month cold climates. Your Manure Fermentation Tank stays 60-70°C regardless of weather. This maximizes fertilizer output by digesting agricultural wastes and livestock manure year-round.

Zero-Discharge Animal Certification

Waste must be fully contained in intensive swine operations in vulnerable watersheds. Our technology makes bagged fertilizer from manure on-site, avoiding discharge licenses and wastewater treatment expenditures. You comply with regulations and increase income.

​​​​​​​Comprehensive Technical Support

Yuxing offers lifelong engineering support to enhance investment returns.

Our experts create full plant plans for your site and production goals. We monitor equipment placement and utility connections during installation. Operator training on PLC systems, safety, and maintenance is part of commissioning.

Our staff provides 24/7 remote video troubleshooting. We troubleshoot control systems, change fermentation conditions, and optimize processes. Global spare parts come within 48 hours, reducing manufacturing delays.

As your business grows, we provide capacity and automation updates. Our engineers seamlessly integrate downstream granulation lines and robotic feeding systems to expand your fertilizer production.

FAQ

Q: How long does each fermentation cycle require?

A: A complete cycle takes 7-10 days, depending on initial moisture content and carbon-to-nitrogen ratios. Materials with higher moisture may require pre-drying to optimize processing time.

Q: Can the equipment operate during extreme winters?

A: Yes. Our tanks feature 50-100mm polyurethane insulation and optional auxiliary electric heating. This maintains the thermophilic microbial zone even when ambient temperatures drop to -20°C.

Q: What is the expected equipment lifespan?

A: With 304 stainless steel construction and regular hydraulic system maintenance, the service life exceeds 10-15 years. Critical wear components like seals and bearings require replacement every 3-5 years.

Q: How is odor controlled during operation?

A: The tank operates under negative pressure. All exhaust gases pass through multi-stage water scrubbing and bio-filtration before atmospheric release, eliminating 95%+ of ammonia and hydrogen sulfide.

Q: What power supply does the system need?

A: Standard configurations require 380V/50Hz or 440V/60Hz three-phase power to drive mixing motors and aeration blowers. We customize electrical specifications to match your regional grid standards.

Contact Us

Ready to transform organic waste into profit with a Manure Fermentation Tank? Our engineers will design a complete production solution tailored to your capacity requirements and site conditions.

• Request Production Line Solution – Receive a customized equipment configuration based on your daily processing volume

• Request Plant Layout – Get CAD drawings optimized for your facility dimensions and workflow

• Download Catalog – Access detailed technical specifications and case studies

• Get Turnkey Quotation – Obtain comprehensive pricing including equipment, shipping, and commissioning

Email us at yuxing@hnyxmachinery.com to start your project consultation.