compost fermentation machine

Advanced Compost Fermentation Machine – Industrial Vertical Aerobic System

The YXFJG-120 compost fermentation machine, manufactured by Henan Yuxing Intelligent Equipment Co., Ltd., is a vertical aerobic fermentation tank that is the best in its class for quick organic waste conversion. Our fertilizer equipment has performed well in 50+ countries over 20 years.

This enclosed system converts animal manure and organic waste into premium fertilizer in 7-10 days thanks to its 120m³ tank volume and 8-12m³ daily feeding capacity. Intelligent operation with 25kW power is enabled by Siemens PLC control, 10-inch HMI, and remote APP monitoring.

Pathogen destruction is optimized in the 6-meter tank with 52mm polyurethane insulation at 55-75°C. It saves 70% land compared to typical windrow composting with its small 65㎡ footprint. Integrating a deodorization tower and dual 12.5kW blowers ensures environmental compliance

How It Works – Precision-Controlled Aerobic Decomposition

A complex four-phase biological process powers your product. Initial raw materials enter the 1.5m³ feeding hopper, with a 4kW lifting system distributing waste uniformly among fermentation levels.

In the thermophilic phase, dual high-pressure blowers provide oxygen to perforated aeration pipes. Rotating heavy-duty agitators every 2-4 hours, the 11kW hydraulic mixing system maintains homogeneous temperature and moisture in the 120m³ chamber.

Real-time sensors signal the Siemens PLC to regulate aeration and mixing. If internal temperatures surpass 75°C, cooling cycles safeguard beneficial microorganisms and maintain pathogen-killing efficacy.

A 5.5kW deodorization fan pushes exhaust gases through a multi-stage treatment system, including ammonia scrubbing in a 1x5m spray tower, bio-filtration, and a 15m chimney for compliance disposal. The automatic discharge gate releases stabilized compost for processing after 7-10 days.

Technical Specifications

Core Applications – Engineered for Challenging Environments

Large-Scale Livestock Operations

Your facility generates tons of poultry or cattle manure daily in high-humidity climates where traditional composting becomes impractical. This compost fermentation machine processes 8-12m³ per day with consistent quality, even in sub-zero temperatures where the 52mm insulation maintains internal biological activity.

Municipal Sludge Treatment Plants

Handle dewatered sewage sludge with 60-80% moisture content directly. The enclosed system eliminates leachate runoff and odor complaints that plague open windrows in urban-adjacent facilities. You'll transform hazardous waste into landscaping-grade bio-solids meeting strict regulatory standards.

Industrial Food Waste Processing

Food manufacturers and centralized kitchens produce complex organic streams requiring rapid, sanitary processing. The sealed tank design prevents pest attraction while the 15m chimney and spray tower system ensure zero secondary pollution for your urban neighbors.

Organic Fertilizer Production

Integrate seamlessly into complete fertilizer lines. The 3-4m³ daily output feeds directly into crushing, mixing, and granulation systems. Yuxing's turnkey solutions include microbial inoculant integration through our partnership with Shandong Baolai Lailai Group.

Key Performance Advantages

Space-Efficient Vertical Design

Traditional windrow composting requires 200-300㎡ for equivalent throughput. Your 65㎡ footprint represents 70% land savings, critical for expensive industrial zones or landlocked municipal facilities.

Accelerated Processing Cycles

Reduce 3-month outdoor composting to 7-10 days through optimized oxygen distribution and temperature control. Faster turnaround means quicker revenue realization and reduced working capital requirements for your operation.

Superior Odor Control

The integrated deodorization system combines water scrubbing, bio-filtration, and a 15m discharge height. You'll meet the strictest air emission standards, even in sensitive locations near residential areas.

Intelligent Automation

Siemens PLC with remote APP monitoring means one operator can manage multiple units. Reduce labor costs by 60% compared to manual windrow turning while achieving superior consistency in final product quality.

Extreme Climate Adaptability

The 52mm polyurethane insulation maintains thermophilic conditions in -20°C winters without auxiliary heating in most cases. Summer cooling cycles prevent overheating, ensuring year-round stable operation regardless of your location.

Heavy-Duty Construction

SUS304 stainless steel components in corrosive zones withstand the acidic, humid environment. The hydraulic mixing system with wear-resistant alloy blades delivers 5-8 years of service life under continuous operation.

Quality Assurance & Global Compliance

Every product undergoes rigorous factory testing before shipment. Pressure and leak tests verify tank integrity at 120% rated capacity. Torque testing confirms the mixing mechanism handles high-viscosity materials without failure.

We validate thermal insulation efficiency through heat loss measurements and conduct third-party biological tests to confirm 100% pathogen inactivation (E. coli, Ascaris eggs). All electrical systems comply with CE standards, with voltage adaptation for your regional requirements.

Yuxing's export team optimizes 40GP container loading and handles oversized equipment via open-top containers. We've shipped to over 50 countries with modular disassembly solutions that reduce transportation costs while ensuring safe international delivery.

Our ISO-certified quality management system guarantees consistent manufacturing standards. Provincial agricultural machinery certification qualifies our equipment for subsidy programs in multiple markets.

Comprehensive Support & Customization

You'll receive lifetime technical support starting with factory planning and process design. Our engineers provide installation guidance, on-site commissioning, and operator training to ensure optimal startup.

We offer 24/7 remote troubleshooting via video consultation and maintain a global spare parts network for rapid component replacement. Production optimization services help you upgrade capacity as your business scales.

Customization capabilities include voltage adaptation (220V-480V), multi-language HMI interfaces, and integration with Schneider or other specified control components. OEM branding and private labeling available for equipment distributors.

Environmental system customization addresses specific regional regulations, from enhanced gas treatment to automated compliance reporting integration. Our ODM services adapt capacity (5m³-200m³) and automation levels to match your budget and operational complexity.

FAQ

Q: How does the system handle extreme winter temperatures?

A: The 52mm high-density polyurethane insulation maintains internal thermophilic conditions even in -20°C ambient temperatures. Optional auxiliary heating systems are available for arctic climates, though most installations achieve stable operation without supplemental heating.

Q: What is the power consumption per ton of finished product?

A: Average consumption ranges from 15-40 kWh per ton depending on input moisture content. Frequency conversion technology (VFD) on blowers and the heat recovery design optimize efficiency. The 25kW operating power represents significant savings compared to older fixed-speed systems.

Q: Can it process high-oil food waste?

A: Yes, but you'll need specialized microbial inoculants and adjusted carbon-to-nitrogen ratios using bulking agents like sawdust or straw. Our technical team from the Baolai Lailai partnership provides customized fermentation recipes for complex feedstocks.

Q: What is the lifespan of mixing blades?

A: Our wear-resistant alloy blades exceed 5-8 years under standard operating conditions with proper grit removal from input materials. We stock replacement components for 15-20 day delivery globally.

Q: How is exhaust gas treated?

A: The multi-stage system includes water scrubbing in the spray tower, bio-filtration, and optional activated carbon adsorption. This combination ensures compliance with strict air emission standards including ammonia, VOCs, and odor thresholds.

Contact Us

Ready to transform your organic waste management with compost fermentation machine? Our team will help you select the optimal configuration and design a complete production solution.

• Request Production Line Solution – Get customized system design

• Request Plant Layout – Optimize your facility space

• Download Catalog – Explore our full equipment range

• Get Turnkey Quotation – Receive comprehensive project pricing

Email: yuxing@hnyxmachinery.com