Intelligent Fertilizer Fermentation Tank

Intelligent Fertilizer Fermentation Tank: Advanced Organic Waste Conversion Solution

Henan Yuxing Intelligent Equipment Co., Ltd. brings over 20 years of specialized expertise to the Intelligent Fertilizer Fermentation Tank YXWSG-5. This horizontal fermentation system features a 5.3m³ tank volume with ≤4.5m³ loading capacity, delivering rapid 7-10 day processing cycles that outperform traditional 60-day methods by 85%. Your operation benefits from HMI + PLC automated control, 36kW×12pcs precision heating, and 3.2rpm intermittent mixing that ensures uniform decomposition. With 45.37kW total power and Φ1600×3000×1700mm compact tank dimensions, you achieve 70% footprint reduction while maintaining thermophilic 55-75°C conditions. Our CE and ISO certified equipment serves 50+ countries with proven 99% odor neutralization and lifetime 7×24 technical support.

How It Works?

Your product operates through a scientifically controlled aerobic process that transforms organic waste into premium fertilizer.

Phase 1: Loading & Initialization

Raw materials enter through the hydraulic feeding unit (380V-50Hz-0.75kW-6L). The PLC system automatically initiates the heating cycle, bringing the L-QC320 heat transfer oil to optimal temperature. Your materials reach the target 60°C core temperature within 4-6 hours.

Phase 2: Active Fermentation

The Y160L-8-7.5kW main shaft motor drives intermittent mixing at 3.2rpm, ensuring oxygen distribution throughout the batch. PT100 temperature sensors continuously monitor internal conditions while the circulating oil pump (0.37kW) maintains thermal consistency. This phase accelerates microbial activity, breaking down organic compounds and destroying pathogens.

Phase 3: Maturation & Discharge

After 7-10 days, your fully stabilized fertilizer discharges via the 6L hydraulic unit. The automated system prevents incomplete processing through real-time data logging. You can switch between manual and automatic modes based on operational needs.

Technical Specifications

Key Advantages

Rapid Processing Speed

Your investment delivers results 6× faster than traditional windrow composting. The enclosed design maintains consistent thermophilic conditions regardless of external weather, ensuring predictable throughput year-round.

Space Efficiency

You save 70% of the land area typically required for open-air fermentation. The 4500×2070×2530mm footprint allows installation in limited spaces while processing substantial volumes.

Environmental Compliance

Our integrated odor management system neutralizes 99% of ammonia and hydrogen sulfide emissions. You meet stringent environmental regulations without secondary pollution concerns.

Energy Recovery Design

The heat exchange system recycles thermal energy generated during fermentation. This reduces your per-ton processing costs significantly compared to forced-aeration alternatives.

Customization Capability

Yuxing provides voltage adaptation, Siemens/Schneider component integration, and multi-language HMI interfaces. Your equipment arrives fully compliant with regional electrical standards and safety codes.

Application Scenarios

Large-Scale Livestock Operations

Your poultry or pig farm generates tons of manure daily. The Intelligent Fertilizer Fermentation Tank converts this biosecurity risk into commercial-grade fertilizer, eliminating pathogen concerns and creating revenue streams.

Municipal Wastewater Treatment

Sludge stabilization becomes efficient and odor-free. You reduce volume by 40-60% while destroying parasitic eggs and managing heavy metal concentrations according to NY525 standards.

Food Waste Recycling Centers

High-moisture kitchen waste transforms into nutrient-rich soil conditioners. Your facility prevents landfill methane emissions while supporting urban landscaping initiatives.

Agricultural Cooperatives

Small to mid-scale operations gain industrial-level processing without massive capital investment. The compact design fits existing infrastructure while delivering professional-grade output.

Quality Assurance & Customization

Rigorous Testing Protocols

Every unit undergoes airtightness testing to ensure closed-loop operation. We perform agitation stress tests under full load conditions and verify sensor calibration accuracy to ±1%.

Corrosion Resistance

Our 304/316L stainless steel construction or anti-corrosion coated carbon steel passes salt spray testing. X-ray and ultrasonic weld inspections guarantee structural integrity.

Automation Reliability

The PLC system endures power outage simulations and emergency shutdown protocol testing. Your operation maintains data continuity and safety during unexpected events.

Global Standards Compliance

Yuxing holds CE and ISO certifications. Your equipment arrives with voltage compatibility (customizable for your region), certified components, and documentation meeting import requirements.

OEM/ODM Services

We adapt heating power, tank dimensions, and control interfaces to your specifications. Private labeling and brand customization available for distributors and large-volume purchasers.

FAQ

Q: What is the expected lifespan of the agitator system?

A: With standard lubrication of the reduction gear and high-quality alloy steel blades, your agitator functions reliably for 10-15 years under normal operating conditions.

Q: How does the tank perform in extreme cold climates?

A: High-density polyurethane insulation and internal heat feedback loops maintain the 60°C fermentation core even when ambient temperatures drop to -25°C. Your processing schedule remains uninterrupted.

Q: Is the output fertilizer immediately usable?

A: Yes. The thermophilic aerobic process ensures complete decomposition, pathogen elimination, and compliance with Organic Fertilizer Standard (NY525). You can package and sell directly.

Q: What is the typical power consumption?

A: Frequency conversion technology and energy-efficient motors optimize consumption. The 45.37kW total power delivers lower per-ton processing costs than traditional forced-aeration systems.

Q: How quickly can you deliver customized equipment?

A: Standard units ship immediately from stock. Customized configurations deliver within 15-20 days thanks to our mature production system and stable supply chain.

​​​​​​​After-Sales Support

Yuxing provides lifetime technical assistance for your product. Our commitment includes:

Installation & Commissioning

Our engineers guide you through setup procedures via remote video support or on-site service. We ensure proper connection of hydraulic units, electrical systems, and control interfaces.

Operator Training

Your team receives comprehensive training on HMI operation, maintenance schedules, and troubleshooting procedures. We provide multi-language manuals and video tutorials.

Spare Parts Supply

Critical components remain available throughout your equipment's lifespan. We maintain global distribution networks for rapid replacement part delivery.

Production Optimization

As your operation scales, we assist with capacity upgrades, process refinement, and automation enhancements. You benefit from our 20+ years of field experience.

Contact Us

Ready to transform your organic waste management with an Intelligent Fertilizer Fermentation Tank? Let's discuss your specific requirements.

• Request Production Line Solution – Share your daily processing volume for customized system design

• Request Plant Layout – Receive optimized facility planning for your available space

• Download Catalog – Access detailed technical documentation and case studies

• Get Turnkey Quotation – Obtain comprehensive pricing including shipping and installation

Email us at yuxing@hnyxmachinery.com today for your tailored solution.