Manure Granulator

Professional Manure Granulator for High-Efficiency Organic Fertilizer Production

Yuxing's YXZG-1560 has 20 years of engineering excellence and industrial-grade performance. This 11kW rotating drum system drives a 1500mm drum at 11.5r/min with accuracy, producing 5-7 tons per hour. Our system produces homogenous pellets from fermented organic waste with 90-95% granulation efficiency using a 6000mm processing chamber and optimum 2-5° installation angle.

CE and ISO-certified, this equipment serves thousands of fertilizer plants in 50+ countries. Our innovative design preserves soil-healthy microbes at 25-35% moisture.

What Makes Our Manure Granulator Different?

Tradition composting produces loose, inconsistent material that's expensive to transport and hard to market. All that changes with our solution.

The YXZG-1560 makes ready-to-use fertilizer pellets from unstable organic waste. This product is baggable, storeable, and sellable at premium pricing.

Every unit has corrosion-resistant inner linings and high-strength carbon steel. This protects your equipment from organic compounds' acidity throughout 24/7 operation.

Our engineers tested this design in tough production situations to improve it. Minimal-maintenance machinery delivers continuous productivity year after year.

Technical Specifications

How It Works: The Complete Granulation Process

Your fermented manure enters the elevated feed hopper and flows into the rotating drum chamber. Here's where the magic happens.

As the drum rotates at a controlled 11.5 revolutions per minute, centrifugal force pushes material against the inner wall. Specialized lifting flights carry particles upward, then release them in a cascading motion.

This continuous tumbling action, combined with moisture and natural binding agents in the manure, causes fine particles to collide and stick together. Small nuclei grow progressively larger as they roll through the drum.

The slight 2-5° inclination angle ensures material moves steadily from the inlet to the discharge end. Particles that reach the desired 2-8mm diameter exit the drum as finished pellets.

Undersized particles are automatically screened and returned to the drum for re-granulation. This closed-loop system is why we achieve such high efficiency rates.

Temperature control is passive—no external heat required. The mechanical action alone generates enough warmth to maintain optimal granulation conditions while preserving beneficial bacteria.

Key Applications Across Industries

Large-scale livestock operations: Turn waste management obligations into revenue. Every year, poultry, cow, and swine farms utilize our Manure Granulator to handle thousands of tons.

Commercial Organic Fertilizer Plants: Fit high-throughput manufacturing lines. Maintain quality in complicated manure, humic acid, biochar, and mineral supplement mixes.

Shared granulation facilities assist smaller agricultural cooperatives. Customize fertilizer mixes for local soil and crops.

Create tailored pellets for mechanical seeders for reforestation and land reclamation. Granules distribute nutrients correctly and prevent wind erosion.

Manufacturers of export-focused fertilizers: Meet international quality requirements with consistent pellet size and density. Our equipment opens premium organic product markets.

Why Yuxing Delivers Superior Value

Two Decades of Frontline Experience: We don't just manufacture equipment—we understand your production challenges. Our designs solve real problems identified through partnerships with thousands of fertilizer plants.

Complete Turnkey Solutions: From factory layout planning to final commissioning, we handle every aspect. You get equipment that integrates perfectly with your existing fermentation, drying, and packaging systems.

Rapid Customization Capability: Need voltage adaptation? Specific control systems? Multi-language interfaces? Our ODM/OEM services ensure equipment matches your local regulations and operational preferences in 15-20 days.

Global Logistics Expertise: We've shipped oversized equipment to 50+ countries using optimized container loading and modular disassembly techniques. Your machinery arrives safely, on time, ready for installation.

Lifetime Technical Partnership: Installation guidance, operator training, remote troubleshooting, and spare parts supply—all backed by 24/7 global support. We're invested in your long-term success.

Our collaboration with Shandong Baolai Lailai Group brings cutting-edge microbial technology to your operation. This means better fermentation outcomes and higher-quality finished products.

Quality Control You Can Trust

Every product undergoes rigorous factory testing before shipment.

We perform dynamic balance testing on the main rotor assembly to eliminate vibration issues that cause premature wear. Your equipment runs smoothly from day one.

Granule hardness testing ensures pellets maintain structural integrity during bulk handling and transport. No crumbling, no product loss.

Salt spray corrosion tests verify that internal linings resist the acidic environment of organic materials. This extends service life dramatically compared to untreated steel drums.

Motor and reducer assemblies are load-tested at 100% capacity to confirm they'll maintain torque during peak production periods. No unexpected shutdowns when you need output most.

Pellet uniformity analysis measures diameter consistency against industry benchmarks. This quality control step guarantees your finished product meets buyer specifications every time.

FAQ

Q: What moisture content works best for granulation?

A: Material should contain 25-35% moisture. Drier inputs won't bond properly; wetter materials form oversized lumps instead of uniform pellets.

Q: How long do internal wear parts last?

A: Depending on manure abrasiveness and sand content, alloy teeth typically provide 3,000-5,000 operating hours before requiring hard-facing or replacement.

Q: Can I process raw, unfermented manure?

A: We strongly recommend completing fermentation first. Raw manure contains pathogens and excess moisture that compromise granule quality and equipment performance.

Q: How do I adjust the finished pellet size?

A: Control granule diameter by modifying drum rotation speed and input moisture levels. Our technical team provides specific guidance for your material characteristics.

Q: Do I need to add chemical binders?

A: Most manure-based materials contain sufficient natural binding agents. For low-viscosity inputs, adding 1-3% organic binder improves pellet strength without compromising organic certification.

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Contact Us

Ready to transform your organic waste into profitable fertilizer products with Manure Granulator? Our engineering team is standing by to design the perfect solution for your operation.

Email us at yuxing@hnyxmachinery.com for:

• Request Production Line Solution

• Request Plant Layout

• Download Catalog

• Get Turnkey Quotation