Organic Fertilizer Granulator

Organic Fertilizer Granulator - High-Efficiency Pelletizing Solution for Sustainable Agriculture 

Yuxing's YXJY-55 Organic Fertilizer Granulator operates at industrial levels with 20 years of manufacturing expertise. A 55kW motor powers an extrusion granulator, which makes homogeneous pellets from fermented organic materials at 3-6T/H.

The device handles materials with 15%-30% moisture content, producing Φ2-10mm granules with 0.8-1.2g/cm³ forming density. Its high granulation rates and continuous operation in harsh settings make it appropriate for commercial organic fertilizer manufacturing plants, animal waste management facilities, and biosolid processing centers in over 50 countries.

How It Works - Advanced Extrusion Technology Explained

The device uses four-stage precision mechanical extrusion to make dense, homogeneous pellets from loose organic components.

Stage 1: Material Feeding

A regulated conveyor system brings fermented organic matter—livestock manure, agricultural leftovers, or municipal sludge—to the feeding chamber. For effective bonding, the material should be pre-processed to particle sizes ≤20mm and moisture levels between 15%-30%.

Stage 2: Compression Zone

Under high pressure, twin counter-rotating rollers with wear-resistant metal dies compress the material. Torque from the 55kW motor forces particles through precision-engineered die cavities, forming molecular bonds without binders.

Stage 3: Granule Formation

Material is extruded into cylindrical pellets through die holes. Mechanical pressure raises density to 0.8-1.2g/cm³, resulting in granules with crush strength surpassing 15N, keeping them intact throughout transit and storage.

Stage 4: Discharge & Cooling

Fresh pellets leave the granulation chamber for cooling conveyors. The low-temperature extrusion technique retains beneficial microbes while making market-ready fertilizer granules.

It assures uniformity, lowers dust by 95%, and produces a commercial product for bagging or bulk distribution.

Key Technical Specifications

Core Advantages - Why Choose Yuxing Granulation Equipment

1. Proven Industrial Durability

Wear-resistant alloy components with HRC55-60 hardness ensure extended operational life even when processing abrasive organic materials. Dynamic shaft balancing minimizes vibration and prevents premature bearing failure.

2. Exceptional Production Efficiency

The high-torque transmission system maintains consistent output of 3-6T/H, processing large volumes of material while consuming minimal energy. Your energy cost per ton remains competitive throughout the equipment's lifetime.

3. Versatile Material Compatibility

From chicken manure and cow dung to mushroom residue and biogas sludge, this Organic Fertilizer Granulator adapts to diverse feedstock. The adjustable die configuration lets you switch between organic fertilizer types without major modifications.

4. Superior Granule Quality

Uniform pellet size distribution improves storage stability and field application precision. The high forming density prevents nutrient leaching and ensures slow-release performance valued by modern agriculture operations.

5. Fast Delivery & Complete Support

Standard units ship immediately from stock. Custom configurations deliver within 15-20 days. Every system includes CE and ISO certifications plus lifetime 7×24 technical support for installation, operation, and maintenance.

Application Scenarios - Where Your Investment Creates Value

Large-Scale Livestock Operations

This machinery works on intensive poultry, dairy, and swine farms to turn high-nitrogen waste into transportable goods. Environmentally compliant, the system works dependably in high-ammonia, high-humidity conditions.

Civic Biosolid Facilities

This method turns wastewater sludge into certified organic soil additives. The device creates land restoration and urban greening granules from high-viscosity materials.

Fertiliser Production

Microbial inoculants and organic transporters are low-temperature granulated by bio-fertilizer manufacturers. We create protective matrices for shelf life and field efficacy while preserving microbial viability.

AgCoPs

Agriculture and livestock wastes are turned into organic fertilizer by regional cooperatives. Community farming communities benefit from mid-range dispersed processing techniques.

Complete Customization Capabilities for Global Markets

Yuxing's engineering team offers customized ODM/OEM services for your needs and regulations.

Electrical System Configuration: Siemens or Schneider components can adapt to 220V to 480V. PLC control systems have multi-language HMIs for operator convenience.

Scale capacity from pilot-scale testing to industrial levels. Multiple granulators fit into manufacturing lines easily.

Environmental Compliance: Install dust, odor, and wastewater treatment systems to fulfill EU, US EPA, or regional regulations. All changes comply with CE.

Private Labeling: OEM branding includes bespoke color schemes, logo positioning, and proprietary control interface designs to strengthen firm identity.

This flexibility guarantees your investment matches local rules, worker skills, and corporate goals.

After-Sales Excellence - Your Long-Term Success Partner

Yuxing's dedication goes beyond equipment delivery. Year after year, our worldwide support infrastructure keeps your production line running smoothly.

On-site assembly, calibration, and first operating verification are included. The package includes mechanical drawings, electrical schematics, and maintenance schedules.

Operator instruction: Hands-on instruction includes everyday operation, maintenance, and troubleshooting. Your team gets confidence to maximize equipment use from day one.

Lifetime Technical Consultation: Call, email, or video conference with engineering experts 24/7. Remote diagnostics fix most issues without costly site visits.

Spare parts logistics: Critical worn parts ship worldwide in 48 hours. Equipment operational hours are tracked by our inventory system to determine proactive replacement plans.

Production Optimization Support: Our process engineers help you stay competitive with capacity growth, formula modifications, and automation enhancements as your company grows.

​​​​​​​

FAQ

Q: What moisture content works best for granulation?

A: The optimal range is 20%-25%. Below 15%, granules may crack during formation. Above 30%, they won't hold shape properly. We provide moisture sensors and control systems for precise management.

Q: How quickly can I expect return on investment?

A: Most clients achieve ROI within 12-18 months through reduced transportation costs, premium pricing for granulated products, and elimination of product losses from dust and crumbling.

Q: Can this equipment handle materials with high salt content?

A: Yes, but materials with salt concentrations exceeding 8% require stainless steel contact surfaces and specialized anti-corrosion treatments. Specify your material composition during ordering.

Q: What maintenance schedule should I follow?

A: Daily inspections take 15 minutes. Lubrication occurs weekly. Major wear components (dies, rollers) typically require replacement after 2,000-3,000 operating hours depending on material abrasiveness.

Q: Do you provide complete production line integration?

A: Absolutely. We design turnkey systems including crushing, mixing, granulation, drying, cooling, screening, and packaging. Single-source responsibility simplifies project management and warranty coverage.

Contact Us

Transform your organic waste into profitable fertilizer products with Organic Fertilizer Granulator. Yuxing's team stands ready to design the perfect solution for your operation.

• Request Production Line Solution – Get customized process designs for your specific materials and capacity

• Request Plant Layout – Receive optimized facility plans maximizing space efficiency

• Download Catalog – Access detailed specifications and case studies

• Get Turnkey Quotation – Obtain comprehensive pricing for complete systems

Email: yuxing@hnyxmachinery.com​​​​​​​